Recommended Supplier
Ningbo Hiyet Metal Products Co., Ltd.
Professional Die Casting & Precision Metal Manufacturing Since 2012
- 📍 Located in Ningbo Beilun — “Hometown of Mold” in China
- 🏭 14,000㎡ facility, 260 molds/year, ¥150M annual output
- ⚙️ Full in-house capability: mold design → die casting → machining → assembly
- 🔬 Advanced QA: CMM, X-ray flaw detection, mold flow analysis
- 🌍 Serving global clients in automotive, new energy, cameras & telecom
Philosophy: Focus, Quality, Integrity, Enterprise
Product Overview
Our Strong Aluminum Battery Frame represents the pinnacle of structural engineering for modern energy storage systems. These frames are precision-engineered to provide a robust, reliable, and resilient housing solution for a diverse array of battery configurations, all while maintaining an optimal weight-to-strength ratio that is critical in today's demanding applications. The primary application domains for this advanced aluminum battery frame include electric vehicle (EV) battery packs, where weight savings directly translate to extended range and improved efficiency; renewable energy storage systems, such as those paired with solar or wind installations, requiring durable and long-lasting enclosures; and industrial power backup units, where reliability and structural integrity are non-negotiable for mission-critical operations. The inherent modularity of the frame's design is a key feature, allowing for flexible and seamless integration with multiple battery cell types—including prismatic, cylindrical, and pouch cells—and various configurations, enabling system designers to tailor the energy storage solution to precise spatial and performance requirements without compromising on safety or stability. Each individual aluminum battery frame undergoes a rigorous, multi-stage quality control process, meticulously checking for dimensional accuracy, tolerance adherence, and ultimate structural integrity to ensure it can withstand the mechanical stresses, vibrations, and environmental challenges encountered throughout its operational lifespan. To cater to the vast spectrum of project needs, the product line is available in a comprehensive range of standard sizes, with extensive options for fully custom dimensions and features, ensuring a perfect fit for any specific application.
The exceptional performance of our Aluminum Battery Frame is fundamentally rooted in its core material composition and the sophisticated manufacturing processes employed by Hiyet Metal, a leader with over two decades of specialized experience in aluminum fabrication. The frame is manufactured using a premium 6000-series aluminum-magnesium alloy, a material renowned industry-wide for its exceptional mechanical properties. This specific alloy formulation is the cornerstone of the product's advantages, delivering a superior strength-to-weight ratio that makes the final aluminum battery frame approximately 60% lighter than an equivalent structure fabricated from steel, while maintaining comparable or even superior structural strength. This significant weight reduction is a paramount benefit in electric mobility and portable power systems. Furthermore, the alloy exhibits excellent corrosion resistance, offering robust protection against environmental factors like humidity, salt spray, and, crucially, exposure to battery electrolytes, thereby ensuring long-term reliability and reducing maintenance needs. The material's innate thermal conductivity is another critical attribute, facilitating efficient heat dissipation away from the battery cells during charge and discharge cycles. This proactive thermal management is essential for maintaining optimal operating temperatures, which directly enhances overall system safety, prevents thermal runaway, and extends the service life of the entire battery pack. Additionally, the aluminum-magnesium alloy provides natural EMI (Electromagnetic Interference) shielding characteristics, affording an extra layer of protection for the sensitive electronics within the Battery Management System (BMS) from external electromagnetic noise. To further augment the frame's durability and aesthetic appeal, Hiyet Metal offers a selection of advanced surface treatment options. These include hard anodizing, which drastically increases surface hardness and wear resistance; powder coating, providing a thick, uniform, and corrosion-resistant finish in a variety of colors; and chemical conversion coatings, which prepare the surface for painting or enhance corrosion protection. The manufacturing prowess at Hiyet Metal, backed by ISO 9001 certification, encompasses state-of-the-art techniques such as precision CNC machining for exacting tolerances, high-pressure die-casting for complex geometries, and advanced welding and joining technologies. This combination of material science and manufacturing excellence ensures that every aluminum battery frame not only meets but exceeds the highest industry standards for performance, safety, and longevity, all while supporting rapid delivery timelines and comprehensive custom engineering services.
The strategic selection of 6000-series aluminum-magnesium alloy for the aluminum battery frame is not merely a material choice; it is a foundational engineering decision that directly addresses the core challenges of modern energy storage: weight, strength, thermal management, and longevity. This material's synergy of properties makes it an indispensable component in the push towards more efficient and sustainable energy solutions.
When specifying an enclosure for a critical energy storage system, engineers must consider a multitude of interrelated factors. The following detailed table provides a structured, data-driven comparison and specification overview for our Strong Aluminum Battery Frame, highlighting its key attributes and the tangible benefits they deliver. This information is crucial for making an informed component selection.
| Core Material Properties | Primary Alloy | 6000-Series Al-Mg (e.g., 6061-T6) | Ideal balance of strength, weldability, and corrosion resistance. |
| Density | ~2.7 g/cm³ | Fundamentally lighter than steel (~7.85 g/cm³), enabling significant system weight reduction. | |
| Ultimate Tensile Strength | ≥ 310 MPa | Provides high structural integrity to protect battery cells from external impacts and internal swelling. | |
| Weight & Strength Performance | Weight Reduction vs. Steel | Approximately 60% | Directly increases EV range, improves portability, and reduces structural load. |
| Specific Strength (Strength-to-Weight Ratio) | High (Superior to most standard steel grades) | More structural efficiency per unit mass, allowing for lighter yet stronger designs. | |
| Environmental & Chemical Resistance | Corrosion Resistance | Excellent; resistant to atmospheric, chemical, and electrolyte exposure. | Ensures long-term reliability and reduces maintenance costs, even in harsh environments. |
| Surface Treatment Options | Anodizing (e.g., MIL-A-8625), Powder Coating, Chemical Film (Chromate/Chromate-free) | Enhances surface hardness, corrosion resistance, and provides aesthetic customization. | |
| Thermal & Electrical Management | Thermal Conductivity | ~150-180 W/m·K | Acts as a heat spreader, aiding in passive thermal management and promoting cell temperature uniformity. |
| EMI Shielding Effectiveness | Natural shielding properties; can be enhanced with specific designs/coatings. | Protects sensitive BMS from electromagnetic interference, improving system stability. | |
| Manufacturing & Quality | Key Manufacturing Processes | Precision CNC Machining, High-Pressure Die Casting, MIG/TIG Welding | Ensures high dimensional accuracy, complex geometries, and strong, reliable joints. |
| Quality Standards | ISO 9001:2015 Certified, Dimensional Checks, Structural Integrity Testing | Guarantees consistent quality, reliability, and performance batch after batch. | |
| Lead Time for Custom Orders | As fast as 4-6 weeks, depending on complexity | Hiyet Metal's extensive experience and efficient processes enable rapid prototyping and production. |
The integration of this high-performance aluminum battery frame into an energy storage system is a strategic decision that pays dividends across the product's entire lifecycle. From the initial design phase, where its modularity offers unparalleled flexibility, through to the end-of-life, where the recyclability of aluminum contributes to a circular economy, the benefits are clear and compelling. The lightweight nature of the frame, a direct result of the aluminum-magnesium alloy, is perhaps the most immediately quantifiable advantage. In electric vehicles, every kilogram saved in the battery enclosure weight translates to a potential increase in vehicle range or allows for the inclusion of additional battery cells within the same overall weight budget. For stationary storage, it simplifies handling, transportation, and installation, reducing labor costs and time. The high strength ensures that the battery cells, which are themselves dense and potentially hazardous if damaged, are securely contained against shock, vibration, and mechanical abuse, a critical safety consideration mandated by international standards. The corrosion resistance is not just about preventing unsightly rust; it is about preserving the frame's structural integrity over a 10-to-15-year service life, often in challenging environments like coastal areas or industrial settings. The thermal management capability, while often a secondary consideration, is a primary safety feature. By helping to dissipate heat, the aluminum battery frame mitigates hot spots within the battery pack, reducing the risk of accelerated degradation and catastrophic failure modes. This holistic combination of properties, realized through Hiyet Metal's advanced manufacturing capabilities and two decades of metallurgical expertise, establishes our Strong Aluminum Battery Frame as the unequivocal benchmark for housing next-generation energy storage technologies.
Material Characteristics
The foundation of our superior aluminum battery frame lies in its advanced material composition. We utilize a premium 6000-series aluminum-magnesium alloy, a material specifically selected for its exceptional mechanical properties and proven performance in demanding structural applications. This sophisticated alloy formulation is the cornerstone of a product engineered for excellence, delivering a combination of characteristics that are critical for modern energy storage systems. The inherent advantages of this material directly translate into significant benefits for the overall battery pack, influencing everything from vehicle range and system safety to long-term operational reliability and total cost of ownership. The strategic use of this alloy ensures that every aluminum battery frame we produce is not merely a container, but an active, high-performance component of the energy storage solution.
At the heart of the material's value proposition is its superior strength-to-weight ratio. The 6000-series alloy enables the production of an aluminum battery frame that is approximately 60% lighter than a functionally equivalent structure fabricated from steel, while maintaining comparable, and in some aspects, superior structural strength. This profound weight reduction is a critical performance driver, particularly in electric mobility applications where every kilogram saved directly translates into extended driving range or increased payload capacity. In stationary storage, it simplifies handling, transportation, and installation logistics. This lightweight characteristic does not come at the expense of resilience; the frames are engineered to withstand substantial static and dynamic loads, including those encountered during vehicle operation, shipping, and seismic events, ensuring the battery cells within are impeccably protected. The structural efficiency of this aluminum battery frame is a direct result of this optimal material selection.
Another paramount advantage is the material's excellent corrosion resistance. Battery frames are exposed to a wide array of environmental challenges, from road salts and industrial atmospheres to high humidity and accidental electrolyte exposure. The aluminum-magnesium alloy possesses a natural, self-passivating oxide layer that provides a robust barrier against corrosive agents. This intrinsic property is significantly enhanced through various surface treatment options, which we will detail later. This formidable resistance to degradation ensures the long-term structural integrity of the aluminum battery frame, preventing premature failure and maintaining its protective function throughout the product's entire lifecycle, even in the harshest operating environments. This durability is essential for guaranteeing the safety of the enclosed battery cells over many years of service.
The thermal management capabilities of the material are equally crucial. The alloy's inherent high thermal conductivity facilitates efficient heat dissipation away from the battery cells. During charge and discharge cycles, batteries generate heat, and managing this thermal load is vital for preventing hotspots, maintaining optimal operating temperatures, and mitigating thermal runaway risks. The aluminum battery frame acts as a passive heat sink, drawing thermal energy from the cells and distributing it across its surface area, where it can be more effectively transferred to the environment or an active cooling system. This property directly contributes to enhanced battery performance, cycle life, and overall system safety, making it an integral part of the thermal management strategy. Furthermore, the material exhibits natural EMI (Electromagnetic Interference) shielding characteristics. This provides an additional layer of protection for the sensitive Battery Management System (BMS) and other onboard electronics, safeguarding them from external electromagnetic noise that could disrupt their operation and ensuring accurate monitoring and control of the battery pack.
The manufacturing prowess of Hiyet Metal is what transforms this premium raw material into a high-precision component. Leveraging over 20 years of metallurgical expertise and operating within an ISO-certified quality management framework, we employ a suite of advanced fabrication techniques. High-precision CNC machining guarantees that every mounting hole, interface surface, and critical dimension on the aluminum battery frame is produced with tolerances within ±0.1mm, ensuring perfect fitment and consistent assembly quality. Processes such as precision stamping and high-pressure die-casting are used to create complex geometries and robust structural features with high repeatability. This commitment to manufacturing excellence ensures that every frame that leaves our facility meets the most stringent specifications for dimensional accuracy and structural soundness.
To further augment the innate properties of the aluminum alloy, we offer a range of advanced surface treatment options. These processes are applied to enhance durability, improve aesthetics, and provide a final layer of customization.
- Anodizing: This electrochemical process thickens the natural oxide layer, dramatically improving corrosion and abrasion resistance while allowing for a range of color options.
- Powder Coating: This provides a thick, uniform, and highly durable polymer coating that is available in an almost limitless spectrum of colors and textures, offering excellent protection against impacts and chemicals.
- Chemical Conversion Coatings (such as chromate or phosphate): These treatments provide a solid base for paint adhesion and offer good, economical corrosion resistance.
Our commitment at Hiyet Metal extends beyond just supplying a component; we provide a comprehensive manufacturing solution. Our two decades of experience in aluminum fabrication have equipped us to handle projects of any scale and complexity. We understand that innovation often requires bespoke solutions, which is why we offer extensive customization services, tailoring the design, dimensions, and features of the aluminum battery frame to meet unique project requirements. Our streamlined production processes and efficient supply chain are designed to facilitate rapid delivery, helping our clients accelerate their time-to-market without compromising on quality. From prototype to mass production, we partner with our customers to deliver a frame that perfectly integrates into their energy storage system, providing the robust, reliable, and high-performance foundation it requires.
| Mechanical Properties | Tensile Strength | > 240 MPa | Ensures structural integrity under high mechanical loads and internal pressure. |
| Yield Strength | ~ 200 MPa | Provides a high margin of safety before permanent deformation occurs. | |
| Elongation at Break | 10 - 15% | Offers good ductility and energy absorption in case of impact. | |
| Physical Properties | Density | ~ 2.7 g/cm³ | Directly enables the 60% weight saving compared to steel (density ~7.85 g/cm³). |
| Thermal Conductivity | 150 - 180 W/m·K | Facilitates efficient passive heat dissipation from battery cells, improving safety and lifespan. | |
| Environmental Resistance | Corrosion Resistance | Excellent; high resistance to atmospheric, chemical, and electrolyte exposure. | Guarantees long-term durability and reliability in harsh operating conditions. |
| Operating Temperature Range | -40°C to 150°C | Allows for reliable performance in extreme cold and high-temperature environments. | |
| Functional Characteristics | EMI Shielding Effectiveness | 40 - 60 dB (depending on frequency and wall thickness) | Protects sensitive BMS electronics from external electromagnetic interference. |
| Surface Hardness (Anodized) | > 500 HV | Provides exceptional resistance to scratching and abrasion during handling and service. |
In conclusion, the meticulous selection of 6000-series aluminum-magnesium alloy is a deliberate and calculated decision that defines the core performance attributes of our battery frame. It is a material that delivers an unparalleled synergy of lightweight construction, formidable strength, enduring corrosion resistance, and essential thermal and EMI management capabilities. When combined with Hiyet Metal's advanced manufacturing techniques, rigorous quality control, and extensive customization options, the result is an aluminum battery frame that is far more than a simple structural component. It is a critical enabler for next-generation energy storage systems, providing the reliability, safety, and performance that manufacturers of electric vehicles, renewable energy installations, and industrial equipment demand. This commitment to material science and manufacturing excellence ensures that our frame serves as the robust, durable, and high-performing foundation upon which your advanced battery technology can reliably operate for years to come.
Technical Parameters
The aluminum battery frame product line is engineered to accommodate a diverse spectrum of application requirements, with standard dimensions meticulously designed to cover a broad range from compact 200x150mm units, ideal for portable power banks and small-scale electronics, to expansive 1200x800mm configurations tailored for large-scale energy storage systems and electric vehicle battery packs. For projects with unique spatial constraints or performance specifications, Hiyet Metal offers comprehensive custom sizing services, leveraging two decades of engineering expertise to deliver frames that perfectly integrate into any system architecture. The selection of material thickness, which varies strategically from a lightweight 1.5mm for applications where every gram counts to a robust 4.0mm for high-stress industrial environments, is a critical decision directly influencing the structural integrity and final weight of the assembly. This versatility in physical parameters ensures that every aluminum battery frame is optimized for its intended use case, a testament to the sophisticated manufacturing capabilities at Hiyet Metal, where advanced processes like precision CNC machining, high-pressure die-casting, and精密冲压 are employed to achieve dimensional perfection and material consistency. The inherent advantages of the 6000-series aluminum-magnesium alloy are fully realized in these frames, providing an unparalleled strength-to-weight ratio that is central to their design philosophy.
When evaluating the mechanical performance, the aluminum battery frame demonstrates exceptional capabilities that meet the rigorous demands of modern applications. The tensile strength ratings consistently exceed 240 MPa, with a yield strength of 200 MPa, ensuring the frame maintains its structural integrity and does not permanently deform under significant static and dynamic loads encountered during operation. This robust mechanical performance is complemented by carefully engineered weight capacities, which range from 5kg for smaller frames to an impressive 150kg for the largest configurations, with all designs incorporating substantial safety margins that exceed the nominal rating to account for unforeseen stress factors, shock loads, and long-term material fatigue. The operational temperature range is another cornerstone of its reliability, spanning from a frigid -40°C, ensuring performance in arctic conditions, to a high of 150°C, which is critical for managing heat generated by high-density battery cells during rapid charging or high-discharge cycles. This wide thermal window is a direct benefit of the alloy's excellent thermal conductivity, which facilitates efficient heat dissipation away from sensitive battery cells, thereby enhancing overall system safety, preventing thermal runaway, and significantly extending the service life of the entire battery pack. Furthermore, the aluminum battery frame is subjected to and passes stringent vibration resistance tests, conforming to international standards such as ISO 16750-3, which is specifically designed for electrical and electronic equipment in automotive environments. This ensures that the frame can withstand the constant vibrations experienced in electric vehicles, off-grid renewable energy installations, and industrial machinery without compromising the integrity of the battery modules or their electrical connections.
Precision manufacturing is a hallmark of every aluminum battery frame produced by Hiyet Metal. All frames feature an array of precision-machined mounting points, interface surfaces, and locating holes that are critical for the seamless integration of battery modules, busbars, cooling plates, and the Battery Management System (BMS). The holding tolerances for these critical features are maintained within a remarkable ±0.1mm, a level of precision that guarantees consistent assembly quality, eliminates fitment issues on the production line, and ensures perfect alignment for thermal interface materials and electrical connections. This repeatable accuracy is achieved through state-of-the-art CNC machining centers and rigorous quality control processes, underpinned by Hiyet Metal's ISO 9001 certification. The combination of high-strength alloy properties and manufacturing excellence results in a aluminum battery frame that is not merely a container but an integral, high-performance component of the power system. The lightweight nature of the frame, a direct consequence of the aluminum-magnesium alloy, contributes directly to higher energy efficiency in mobile applications like EVs and drones, while its high strength ensures the protection of valuable and potentially hazardous battery cells under impact or crush scenarios. The excellent corrosion resistance, a fundamental property of the alloy, is further enhanced by available surface treatments like anodizing and powder coating, making the frame exceptionally durable against environmental factors, including salt spray in marine applications or exposure to harsh chemicals in industrial settings. This synergy of material science and advanced manufacturing—encompassing精密冲压 for complex shapes,压铸 for high-volume components with fine detail, and CNC machining for critical final dimensions—ensures that every frame delivered by Hiyet Metal is a product of reliability, performance, and innovation, backed by 20 years of metallurgical expertise and a commitment to rapid delivery and custom engineering solutions.
| ABF-S1 | 200 x 150 | 1.5 - 2.0 | 245 | 205 | 5 - 15 | -40 to 150 |
| ABF-M3 | 600 x 450 | 2.0 - 3.0 | 242 | 201 | 50 - 80 | -40 to 150 |
| ABF-L5 | 1200 x 800 | 3.0 - 4.0 | 248 | 203 | 120 - 150 | -40 to 150 |
The design and specification of the aluminum battery frame are intrinsically linked to the performance and safety of the final energy storage product. The precise machining of mounting points ensures that the battery cells are held securely, minimizing movement that could lead to abrasion, short circuits, or connection failures. The high tensile and yield strength values guarantee that the frame will not fail under the substantial internal pressures that can build within a battery pack or from external mechanical abuse, thereby containing any potential cell venting or thermal events. The generous weight capacity ratings, coupled with the built-in safety factors, provide engineers with the confidence to design larger, higher-capacity battery systems without compromising on structural safety. The broad operating temperature range and proven vibration resistance are not merely checkboxes on a datasheet; they are essential characteristics that allow the aluminum battery frame to perform reliably in the real world, from the scorching heat of a desert solar farm to the freezing temperatures and rough terrain faced by an electric utility vehicle. This holistic approach to design, where material properties, manufacturing precision, and application requirements are all considered in unison, is what sets Hiyet Metal's frames apart and makes them a trusted component in mission-critical applications across the globe. The company's ability to provide both standard and fully custom solutions, supported by their extensive experience and ISO-certified processes, ensures that every client receives an aluminum battery frame that is not just a passive enclosure, but an active contributor to the efficiency, durability, and safety of their energy storage system.
Application Fields
The aluminum battery frame is a cornerstone component in modern energy systems, serving critical roles across a diverse spectrum of industries. Its unique combination of properties, derived from advanced aluminum-magnesium alloys, makes it the material of choice where performance, reliability, and safety are non-negotiable. In the rapidly evolving sector of electric mobility, these frames provide the secure, rigid, and lightweight housing essential for the battery packs powering electric vehicles (EVs) and hybrid models. They are engineered to meet and exceed stringent automotive safety standards, including crashworthiness and vibration resistance, ensuring the integrity of the high-voltage battery systems under extreme operating conditions. The inherent strength-to-weight ratio of the aluminum battery frame directly contributes to extended vehicle range by minimizing overall weight, while its excellent thermal conductivity aids in the efficient dissipation of heat generated during charge and discharge cycles, a critical factor for battery longevity and performance.
Beyond the automotive world, the aluminum battery frame is indispensable in renewable energy applications. Solar and wind power installations, often located in harsh, exposed environments, rely on robust energy storage systems. Here, the superior corrosion resistance of the aluminum alloy is paramount, protecting the structural integrity of the frame against moisture, salt spray, and fluctuating temperatures. This durability ensures the long-term reliability of solar power storage banks and the backup systems for wind turbines. The lightweight nature of the frame also simplifies logistics and installation in often remote and challenging locations. In the industrial sphere, the demand for uninterrupted power is critical. Our aluminum battery frame forms the backbone of Uninterruptible Power Supply (UPS) systems, data center backup power units, and telecommunications infrastructure. In these applications, the frame's structural integrity guarantees that battery arrays remain securely positioned and connected, even during seismic events or other physical disturbances, thereby safeguarding the continuous operation of essential services. The non-magnetic properties of aluminum are an additional benefit in sensitive electronic environments.
The advantages of the aluminum battery frame extend into even more demanding fields. In marine and aerospace applications, where every kilogram saved translates directly into improved fuel efficiency, payload capacity, and operational range, the lightweight characteristic of aluminum is a decisive factor. The high strength and excellent fatigue resistance ensure that the frame can withstand the constant vibrations, shocks, and pressure changes encountered at sea or at high altitudes. Similarly, the medical equipment industry utilizes these frames for portable medical devices, diagnostic machines, and mobile power carts. In these life-critical applications, the frame must be not only lightweight for portability but also exceptionally robust to protect sensitive battery cells from impact and to maintain precise alignment of electrical connections. The material's non-toxic and non-sparking properties further enhance its suitability for sterile and sensitive medical environments. Across all these sectors—from the roads to the skies, from data centers to hospitals—the aluminum battery frame delivers an unparalleled combination of lightweight construction, exceptional structural integrity, and proven resistance to a wide array of environmental challenges. This versatility is a direct result of the material's intrinsic properties, which are fully leveraged through Hiyet Metal's sophisticated manufacturing processes, including precision CNC machining, high-pressure die-casting, and advanced surface treatments, all honed over 20 years of industry experience and backed by ISO certifications for consistent, high-quality output and rapid delivery.
The selection of an appropriate aluminum battery frame is dictated by the specific demands of the application. To illustrate the technical specifications and the suitability of our standard product lines for various industrial sectors, the following table provides a detailed comparison. This data underscores how Hiyet Metal's engineering expertise translates into tangible performance benefits across different use cases.
| Frame Series (Typical Size) | Typical Weight Capacity | Primary Material Thickness | Key Industries | Dominant Material Advantage |
|---|---|---|---|---|
| Compact Series (200x150mm) | Typical Weight Capacity: 5-15 kg | Primary Material Thickness: 1.5-2.0 mm | Key Industries: Portable Medical Devices, Drones, Small UPS | Dominant Material Advantage: Lightweight, High Thermal Conductivity |
| Automotive Series (600x400mm) | Typical Weight Capacity: 50-100 kg | Primary Material Thickness: 2.5-3.5 mm | Key Industries: Electric Vehicles (EV/PHEV), Hybrid Systems | Dominant Material Advantage: High Strength-to-Weight Ratio, Corrosion Resistance |
| Industrial Series (800x600mm) | Typical Weight Capacity: 100-150 kg | Primary Material Thickness: 3.0-4.0 mm | Key Industries: Data Center UPS, Telecommunications, Renewable Energy Storage | Dominant Material Advantage: Structural Integrity, Durability |
| Marine & Aerospace Series (Custom Sizes) | Typical Weight Capacity: Varies by Design | Primary Material Thickness: Optimized via FEA | Key Industries: Marine Vessels, Aircraft, Satellite Systems | Dominant Material Advantage: Maximum Weight Reduction, Fatigue Resistance |
Each application sector derives significant benefits from the fundamental characteristics of the aluminum-magnesium alloy used in our aluminum battery frame. The lightweight construction is not merely a convenience; in electric mobility and aerospace, it is a critical performance parameter that directly influences energy consumption and operational range. The structural integrity, guaranteed by tensile strength ratings exceeding 240 MPa, ensures that the battery pack remains a cohesive, protected unit, mitigating the risk of internal short circuits or connection failures caused by flexing or impact. Furthermore, the environmental resistance of the material, particularly its corrosion resistance, is a key factor for longevity in renewable energy, marine, and industrial applications where exposure to humidity, salt, and chemical agents is common. This robust performance is achieved without compromising on the precision required for modern battery systems, as all mounting points and interface surfaces are precision-machined to tight tolerances, ensuring consistent and reliable electrical contact and thermal interface with the battery management system. Hiyet Metal's extensive experience in precision stamping, die-casting, and CNC machining allows for the creation of complex geometries that optimize space utilization and structural efficiency within the aluminum battery frame, providing our clients with a component that is not just a container, but an integrated, high-performance part of their energy system. Our ISO-certified processes and commitment to rapid prototyping and delivery mean that we can support projects from initial concept through to high-volume production, ensuring that the perfect frame is available for every unique application challenge.
Customization Services
Our commitment to delivering superior solutions is embodied in our comprehensive customization services for the aluminum battery frame. We understand that each project presents unique challenges and specifications, which is why we offer extensive customization options to ensure the final product perfectly aligns with your specific requirements. The process begins with dimensional modifications, where we precisely tailor the frame's length, width, and height to accommodate non-standard or proprietary battery cell configurations and pack layouts. This ensures an optimal fit and maximizes energy density within the designated space. Furthermore, we integrate specialized mounting features, such as custom brackets, threaded inserts, and interface points, which are critical for seamless integration into your final assembly, whether it's an electric vehicle chassis, a renewable energy storage cabinet, or portable medical equipment. To enhance longevity in diverse operating environments, we provide a range of custom surface treatments. These include advanced anodizing in various colors and thicknesses for increased hardness and corrosion resistance, powder coating for a durable and aesthetically pleasing finish, and specialized chemical films for applications requiring specific electrical properties or paint adhesion. Every customized aluminum battery frame is a product of collaborative engineering, where our technical team works closely with your designers to refine the design for peak performance.
The core of our customization service lies in the expert collaboration between our engineering team and our clients. We do not simply manufacture to a provided blueprint; we engage as a development partner to optimize the aluminum battery frame for critical performance metrics. A primary focus is on weight reduction, where we leverage Finite Element Analysis (FEA) to identify and eliminate redundant material without compromising the structural integrity of the frame. This is crucial for applications in aerospace, marine, and electric mobility, where every kilogram saved directly translates to improved range, payload, or efficiency. Thermal management is another key area of optimization. The excellent thermal conductivity of the aluminum-magnesium alloy is harnessed by designing integrated cooling channels, thermal fins, and strategic contact points that facilitate efficient heat dissipation away from the battery cells, thereby enhancing safety and prolonging battery life. Structural performance is rigorously analyzed to ensure the frame can withstand vibration, shock, and mechanical loads specific to its application, such as the demanding conditions in industrial machinery or off-road vehicles. This holistic approach to design ensures that the final custom aluminum battery frame is not just a container, but a high-performance component integral to the reliability of the entire power system.
To bridge the gap between design and volume production, we offer rapid prototyping services that allow for the quick validation of concepts. Utilizing advanced manufacturing techniques like CNC machining and 3D printing, we can produce functional prototypes of your custom aluminum battery frame within a remarkably short timeframe. This enables you to conduct physical fit-checks, verify integration with other components, and perform preliminary performance tests, significantly de-risking the project before committing to the cost of full-scale production tooling. This iterative process ensures that any potential issues are identified and resolved early, saving both time and resources. Once the prototype is approved, our manufacturing infrastructure seamlessly scales to meet your production volume needs. We are equipped to handle both small-batch runs for specialized applications and high-volume orders for mass-market products, ensuring consistent quality and reliable supply. Our production capabilities are underpinned by two decades of experience in metal fabrication, holding ISO 9001 certification for our quality management systems, which guarantees that every project, regardless of size, is executed with the same level of precision and professionalism. Our commitment to rapid delivery is a cornerstone of our service, ensuring that your time-to-market objectives are consistently met.
Quality assurance is an integral and non-negotiable part of our customization process for every aluminum battery frame we produce. Our rigorous QA protocol begins with material certification, where we verify the chemical composition and mechanical properties of the incoming aluminum-magnesium alloy to ensure it meets the specified grades and international standards. During and after manufacturing, dimensional verification is performed using coordinate measuring machines (CMM) and other precision metrology equipment to confirm that every critical tolerance is achieved. Finally, performance testing, which may include salt spray testing for corrosion resistance, load testing for structural integrity, and leak testing for sealed units, is conducted to validate that the custom frame will perform reliably in its intended environment. This multi-stage inspection process ensures that every custom aluminum battery frame delivered not only meets your detailed requirements but also adheres to the highest industry standards for safety and performance.
The manufacturing prowess of Hiyet Metal is the foundation upon which our high-quality custom aluminum battery frames are built. With over 20 years of specialized experience in aluminum and alloy fabrication, we have refined our processes to achieve excellence. Our expertise spans a suite of advanced manufacturing techniques, each selected for its ability to enhance the inherent advantages of the aluminum-magnesium alloy. Precision stamping allows for the high-speed production of complex, sheet-based frame components with exceptional consistency. Die-casting is employed to create intricate, net-shape components with high dimensional stability and excellent strength-to-weight ratios, ideal for complex geometries required in thermal management features. CNC machining provides the final touch of precision, ensuring critical interfaces, mounting holes, and tolerances are held to microscopic levels, guaranteeing perfect integration. Finally, our advanced surface treatment facilities apply protective and functional finishes that significantly enhance the frame's durability and corrosion resistance, making it suitable for the harshest environments, from offshore marine applications to industrial settings with high humidity and chemical exposure. This combination of material science and manufacturing excellence allows us to deliver a custom aluminum battery frame that is lightweight, incredibly strong, highly resistant to corrosion, and an efficient thermal conductor, perfectly embodying the performance characteristics demanded by today's advanced battery applications. Our ISO-certified quality system, combined with our flexible production lines and commitment to rapid turnaround times, makes Hiyet Metal an ideal partner for your most challenging energy storage enclosure projects. We provide end-to-end support from initial concept and rapid prototyping through to volume manufacturing and timely delivery, ensuring a seamless and reliable experience.
| Customization Options | Dimensional Modifications | Tailor length, width, height for unique battery pack layouts. | Prototype: 1-2 weeks; Production: per order volume |
| Customization Options | Specialized Mounting Features | Integration of custom brackets, threaded inserts, and interface points. | Design dependent |
| Customization Options | Custom Surface Treatments | Anodizing (5-25µm), Powder Coating, Chemical Film for enhanced protection. | Adds 3-5 days to production |
| Engineering & Design | FEA for Weight & Structure | Topology optimization for maximum strength with minimum weight. | 1-3 weeks for analysis |
| Engineering & Design | Thermal Management Design | Integration of cooling channels and fins using alloy's high thermal conductivity. | Integrated into FEA process |
| Prototyping | Rapid Prototyping | CNC machined or 3D printed functional prototypes for design validation. | 1-2 weeks |
| Production | Volume Manufacturing | Support for small-batch (100-1,000 units) to high-volume (50,000+ units). | 4-8 weeks for high-volume orders |
| Production | Manufacturing Techniques | Precision Stamping, Die-Casting, CNC Machining. | Technique dependent on design |
| Quality Assurance | Material Certification | Verification of Al-Mg alloy composition and properties per ASTM/ISO standards. | Standard procedure for all batches |
| Quality Assurance | Dimensional Verification | CMM and laser scanning to ensure critical tolerances (typically ±0.1mm). | 100% check on critical features |
| Quality Assurance | Performance Testing | Salt spray (500+ hours), load testing, leak testing. | Sample-based or 100% as required |
| Company Credentials | Industry Experience | Over 20 years in precision metal fabrication. | N/A |
| Company Credentials | Quality Certification | ISO 9001:2015 certified quality management system. | N/A |