Recommended Supplier

Ningbo Hiyet Metal Products Co., Ltd.

Professional Die Casting & Precision Metal Manufacturing Since 2012

  • 📍 Located in Ningbo Beilun — “Hometown of Mold” in China
  • 🏭 14,000㎡ facility, 260 molds/year, ¥150M annual output
  • ⚙️ Full in-house capability: mold design → die casting → machining → assembly
  • 🔬 Advanced QA: CMM, X-ray flaw detection, mold flow analysis
  • 🌍 Serving global clients in automotive, new energy, cameras & telecom

Philosophy: Focus, Quality, Integrity, Enterprise

Product Overview

The aluminum frame connector represents a pinnacle of structural component engineering, specifically designed to meet the rigorous demands of modern industrial and architectural frameworks. Manufactured from a high-strength aluminum-magnesium alloy, typically from the 6000 series, this connector is precision-engineered to deliver exceptional performance where structural integrity is paramount. The advanced metallurgical composition is carefully formulated to ensure optimal material properties, including a superior strength-to-weight ratio, which significantly reduces the overall weight of structural systems without compromising on load-bearing capacity. This characteristic is crucial for applications where weight savings translate to enhanced efficiency and reduced structural load. The homogeneous grain structure, achieved through meticulously controlled processing techniques such as advanced extrusion and heat treatment, guarantees consistent mechanical properties and dimensional stability across every batch of connectors produced. This consistency is vital for ensuring that every aluminum frame connector performs reliably under specified load conditions, providing engineers and designers with a dependable solution for their most challenging projects.

A key advantage of the aluminum frame connector lies in its exceptional corrosion resistance, a property inherent to the aluminum-magnesium alloy composition. This makes it ideally suited for deployment in harsh environmental conditions, including coastal areas with high salt exposure, industrial settings with chemical pollutants, and outdoor applications subjected to rain, humidity, and UV radiation. Unlike ferrous counterparts that require frequent maintenance and protective coatings to prevent rust, these connectors inherently resist degradation, thereby extending the service life of the entire structure and reducing long-term maintenance costs. Furthermore, the material exhibits excellent thermal conductivity and desirable electrical properties, making these connectors suitable for applications where heat dissipation or specific electrical characteristics are a concern. The non-magnetic nature of the alloy is another significant benefit, opening doors for use in specialized environments such as MRI facilities, laboratories, and electronic manufacturing areas where magnetic interference must be avoided. This combination of properties ensures that the aluminum frame connector is not just a mechanical linking device but a multifunctional component that contributes to the overall performance and safety of the system.

The manufacturing prowess behind these connectors is a testament to Hiyet Metal's two decades of specialized experience in aluminum fabrication. Holding stringent ISO certifications, the company employs state-of-the-art manufacturing processes to ensure each connector meets the highest quality standards. Precision is achieved through a combination of advanced techniques:

  • Precision CNC Machining: This computer-controlled process guarantees micron-level accuracy in every cut, drill, and tap, ensuring that each aluminum frame connector features perfect fit and alignment. This eliminates installation issues and ensures the structural integrity of the final assembly.
  • High-Pressure Die Casting: For complex geometries, this method allows for the production of robust connectors with intricate details and excellent surface finish, maintaining the material's inherent strength.
  • Advanced Surface Treatments: To further enhance durability and aesthetics, a range of surface finishing options are available. Anodizing provides a hard, wear-resistant, and corrosion-resistant oxide layer, available in various colors for identification or architectural harmony. Powder coating offers a thick, uniform, and durable protective finish in a vast array of colors, providing superior resistance to chipping, scratching, and fading.

These processes are complemented by comprehensive material certification compliant with international standards such as ASTM and ISO, providing verifiable data on mechanical properties, chemical composition, and performance benchmarks. This commitment to quality assurance means that every aluminum frame connector that leaves the facility is backed by reliable data and proven performance.

Hiyet Metal's capability extends beyond standard offerings to provide extensive customization services. Understanding that every project has unique requirements, the company offers tailored solutions in terms of dimensions, load capacities, specific alloy tweaks, and connection interface designs. This flexibility, coupled with a robust supply chain that enables rapid delivery, ensures that clients receive the exact components they need, when they need them, without compromising on quality or performance. The user-friendly connection systems, often featuring standardized interfaces, are designed to reduce installation time and labor costs, contributing to a lower total cost of ownership over the lifespan of the structure.

The strategic use of aluminum-magnesium alloy in the aluminum frame connector is a deliberate engineering choice that directly addresses the core challenges of modern construction and manufacturing: the need for lightweight, strong, durable, and corrosion-resistant materials. The synergy between the material's innate properties and Hiyet Metal's advanced manufacturing techniques results in a component that consistently exceeds industry standards for load-bearing capacity and long-term reliability.

The application scope for this versatile connector is vast and varied. It is ideally suited for outdoor frameworks where resistance to weathering is essential, such as in signage structures, canopy supports, and outdoor exhibition stands. Its non-corrosive and cleanable surface makes it perfect for hygienic environments like food processing facilities, pharmaceutical clean rooms, and beverage plants. The excellent thermal management properties make it a preferred choice for frames in electronic equipment, power enclosures, and LED lighting systems where heat dissipation is critical. In marine applications and coastal installations, the connector's resistance to saltwater corrosion ensures structural longevity. Similarly, in chemical processing plants and other highly corrosive industrial atmospheres, it maintains its integrity where other materials would fail. This wide applicability underscores the product's role as a fundamental building block for durable and efficient structures across multiple sectors.

Technical Specifications and Performance Data for Standard Aluminum Frame Connector Models
Model Code Primary Alloy Typical Tensile Strength (MPa) Typical Yield Strength (MPa) Fatigue Limit (Cycles, MPa) Standard Surface Treatment Max Recommended Static Load (kN)
AFC-6061-T6 Aluminum 6061-T6 310 276 10^7 @ 90 Clear Anodized (15-20µm) 45.2
AFC-6082-T6 Aluminum 6082-T6 340 300 10^7 @ 95 Powder Coated (60-80µm) 49.8

In conclusion, the aluminum frame connector from Hiyet Metal is more than a simple component; it is a critically engineered solution that leverages the superior properties of aluminum-magnesium alloy to deliver unmatched performance. Its lightweight nature, coupled with high strength, excellent corrosion resistance, and good thermal properties, makes it an indispensable element in a wide array of structural applications. Backed by 20 years of manufacturing expertise, ISO-certified processes, and a commitment to customization and rapid delivery, Hiyet Metal ensures that each connector provides the reliability, durability, and efficiency required by today's demanding engineering projects. The integration of precision manufacturing with high-quality material science results in a product that not only meets but often exceeds the expectations for modern structural connectivity, establishing a new benchmark for performance and value in the industry.

Material Characteristics

Crafted from premium aluminum-magnesium alloy, typically from the 6000 series, the aluminum frame connector represents a pinnacle of material science in structural components. This advanced metallurgical composition is specifically formulated to deliver an optimal balance of strength, durability, and weight, making it an exceptional choice for demanding applications. The controlled processing techniques employed during manufacturing ensure a homogeneous grain structure throughout the material, which is fundamental to eliminating weak points and ensuring consistent performance under load. This meticulous attention to the material's internal architecture directly contributes to the superior performance of every aluminum frame connector that leaves the production line. Furthermore, these connectors are available with a variety of surface treatment options, including hard anodizing and electrostatic powder coating, which not only enhance aesthetic appeal but also provide an additional layer of protection. It is crucial to note that all raw materials used are fully certified and comply with stringent international standards such as ISO 9001 and RoHS, providing engineers and specifiers with complete confidence in the product's quality and traceability. The inherent properties of the aluminum-magnesium alloy are what truly set this product apart, forming the foundation for its remarkable technical advantages.

The technical advantages of this aluminum frame connector are profound and directly stem from its sophisticated material composition and precision manufacturing. Foremost among these is the exceptional strength-to-weight ratio. By utilizing the high-strength, low-density characteristics of the aluminum-magnesium alloy, the connectors significantly reduce the overall weight of the structural system without compromising on load-bearing capacity. This weight reduction translates into easier handling, lower shipping costs, and reduced stress on supporting elements. Secondly, the aluminum frame connector offers superior corrosion resistance, a critical property for applications exposed to moisture, chemicals, or saline atmospheres. The natural oxide layer of aluminum, which can be significantly enhanced through anodizing, provides a robust, self-healing barrier against environmental degradation, ensuring long-term structural integrity in harsh conditions. This makes the connector ideally suited for outdoor frameworks, marine applications, and facilities within the chemical processing industry. Another significant advantage is its excellent thermal conductivity. This property allows for efficient heat dissipation from critical components housed within the frame, preventing overheating and contributing to the longevity and reliability of sensitive equipment, such as in electronic enclosures or automation machinery. Additionally, the non-magnetic characteristics of the alloy make this aluminum frame connector indispensable for specialized applications involving MRI machines, scientific instrumentation, or other scenarios where magnetic interference must be minimized. Finally, the advanced manufacturing processes, including precision die-casting and CNC machining, impart enhanced fatigue resistance. This means the connector can withstand repeated loading and unloading cycles over its entire service life, a vital consideration for structures subject to dynamic forces or vibration. The synergy of these properties—light weight, high strength, corrosion resistance, thermal management, and non-magnetic behavior—creates a component that is not just a simple connector, but a critical enabler for advanced, reliable, and efficient structural designs. The manufacturing prowess behind these components cannot be overstated. Companies like Hiyet Metal, with over two decades of specialized experience in aluminum fabrication, bring these designs to life. Their ISO-certified processes ensure that every aluminum frame connector is produced with unwavering consistency. Capabilities such as precision die-casting create complex, high-strength geometries with excellent surface finish, while state-of-the-art CNC machining guarantees dimensional accuracies that are critical for perfect fit and alignment during assembly. The available surface treatments, including the aforementioned anodizing and powder coating, are applied using controlled, automated systems to ensure a uniform, durable, and aesthetically pleasing finish. Hiyet Metal's commitment to quality is evident in their rigorous testing protocols and their ability to offer both rapid delivery on standard and comprehensive custom services for specialized projects, ensuring that every client's unique structural requirements are met with precision and expertise.

The application scenarios for this high-performance aluminum frame connector are extensive, particularly in environments where its material properties provide a distinct advantage. A primary application area is in outdoor structures that require unwavering weather resistance. From architectural pergolas and signage frameworks to solar panel mounting systems, the connector's inherent and enhanced corrosion resistance ensures structural stability and a long, maintenance-free service life, even when exposed to rain, UV radiation, and wide temperature fluctuations. Similarly, these connectors are ideal for clean room environments and food processing facilities. Here, the material's resistance to corrosion, coupled with the smooth, non-porous surfaces achieved through advanced finishing techniques, prevents the accumulation of contaminants and allows for easy cleaning and sterilization, meeting the stringent hygiene standards of these industries. The excellent thermal conductivity and electrical properties also make this connector perfect for electronic equipment frames that require effective EMI (Electromagnetic Interference) shielding and thermal management. By facilitating heat dissipation and providing a conductive path, the frame helps protect sensitive circuitry from overheating and interference. In marine applications and coastal installations, the relentless attack from salt spray and humid air demands materials that can resist pitting and galvanic corrosion. The protected surface of the aluminum-magnesium alloy connector makes it a superior choice for boat frames, dock structures, and seaside architectural elements compared to untreated ferrous metals. Finally, the connector finds critical use in chemical processing plants and other highly corrosive environments. Its ability to withstand exposure to a wide range of chemical vapors and splashes without degrading ensures the safety and longevity of equipment enclosures, safety guarding, and walkway frameworks within these challenging industrial settings.

The strategic selection of a 6000 series aluminum-magnesium alloy for our frame connectors is a deliberate engineering decision. This composition provides an optimal synergy of magnesium for solid solution strengthening and silicon for enhanced precipitation hardening, resulting in a material that achieves an exceptional balance between high tensile strength, excellent corrosion resistance, and superior workability. This fundamental material advantage is what enables the connector to perform reliably across such a diverse range of demanding applications.

The following table details the standard material properties and performance characteristics for the aluminum-magnesium alloy used in our connectors, providing a quantitative basis for engineering decisions.

Standard Material Properties and Performance Data for Aluminum Frame Connector Alloy
Alloy Series 6005, 6061, 6082 ISO 209 Primary alloys used, selectable based on specific strength and extrusion requirements.
Tensile Strength (Typical) 260 - 310 MPa ASTM E8 / ISO 6892-1 Varies with specific temper (T6 condition standard).
Yield Strength (Typical) 240 - 276 MPa ASTM E8 / ISO 6892-1 Indicates the stress at which permanent deformation begins.
Density 2.70 g/cm³ ASTM B211 Approximately one-third that of steel, contributing to the high strength-to-weight ratio.
Thermal Conductivity 166 - 205 W/m·K ASTM E1461 Excellent for heat dissipation in electronic and mechanical frames.
Electrical Conductivity 43 - 49 % IACS ASTM B193 Suitable for applications requiring electrical grounding or EMI shielding.
Corrosion Resistance (Salt Spray) >1000 hours (Anodized) ASTM B117 No red rust appearance, demonstrating superior performance in harsh environments.
Hardness (Anodized Surface) >400 HV ASTM E384 The hard anodized layer significantly increases surface wear and abrasion resistance.

In conclusion, this segment of the product introduction has delved into the sophisticated material science, the resulting technical superiorities, and the vast application potential of the aluminum-magnesium alloy frame connector. The choice of a 6000 series alloy is not arbitrary; it is a calculated decision to harness a material that offers an unparalleled combination of lightweight properties, formidable strength, and exceptional resistance to environmental challenges. When these inherent material advantages are amplified by Hiyet Metal's advanced manufacturing capabilities—encompassing precision die-casting, CNC machining, and professional-grade surface treatments—the result is a component that delivers reliability, efficiency, and longevity. Whether the end-use is an outdoor structure battling the elements, a clean room demanding absolute hygiene, an electronic enclosure requiring thermal management, or a marine installation facing saltwater corrosion, this aluminum frame connector is engineered to be a dependable and high-performing solution. The subsequent section will build upon this foundation by exploring the specific load capacities, dimensional tolerances, and performance under extreme conditions that further define the capabilities of this versatile structural component.

Technical Specifications

Building upon the foundational material properties and broad environmental suitability previously discussed, this section delves into the specific performance metrics and engineering refinements that make the aluminum frame connector an indispensable component in demanding and precision-driven applications. The transition from general advantages to quantifiable specifications highlights the product's evolution from a high-quality material solution to a precisely engineered structural element. The core features outlined here are a direct result of advanced manufacturing techniques and rigorous quality control, ensuring that every connector delivers predictable and reliable performance under defined operational parameters. This segment will explore the standardized load capacities, dimensional precision, and specialized technical advantages that cater to more focused industrial needs, further solidifying the role of this aluminum frame connector in complex system design.

The core product features of this aluminum frame connector generation are defined by a set of quantifiable and verifiable specifications that empower engineers to make informed design decisions. The standard load capacity, ranging from a substantial 500kg to an impressive 5000kg per connector, provides a wide spectrum of options for various structural demands. This range is not arbitrary; it is a direct outcome of the premium aluminum-magnesium alloy's inherent strength, enhanced through precision manufacturing processes like high-pressure die-casting and CNC machining, which ensure critical stress points are reinforced without adding unnecessary mass. This capability allows for the creation of lightweight yet incredibly robust frameworks, a key benefit of using a high-grade aluminum frame connector. Complementing this strength is the availability of multiple size options, from compact connectors for intricate, space-constrained assemblies to heavy-duty configurations designed for primary load-bearing structures. This versatility ensures that there is a suitable connector for virtually every conceivable application, simplifying the specification process for designers. The temperature operating range, spanning from a frigid -50°C to a scorching 150°C, underscores the material's stability. The excellent thermal conductivity of the aluminum-magnesium alloy helps dissipate heat evenly, preventing localized hot spots that could compromise structural integrity, while its low thermal expansion coefficient maintains dimensional stability across this entire range. This is crucial for applications involving thermal cycling, where repeated expansion and contraction could lead to joint fatigue and failure in less capable materials. Surface hardness, achieving 15-20 HV through specialized hardening treatments, directly contributes to the connector's durability and wear resistance. This hardened surface resists abrasion, deformation, and damage during assembly and throughout its operational life, ensuring that the clamping forces and structural connections remain secure. Finally, the commitment to precision is embodied by dimensional tolerances held within a remarkable ±0.1mm. This level of accuracy is paramount for precision applications, such as in the frames of coordinate measuring machines or automated optical inspection systems, where even minute misalignments can lead to significant errors. It is a testament to Hiyet Metal's 20 years of experience and sophisticated CNC machining capabilities, guaranteeing that every aluminum frame connector is a perfect fit, facilitating faster assembly and ensuring overall system accuracy.

The technical advantages derived from these core features translate into tangible benefits that enhance safety, reliability, and functionality in critical systems. A primary advantage is the engineered safety factor, which consistently exceeds 3:1 for critical applications. This means the connector is designed to withstand loads at least three times greater than its maximum rated capacity, providing a significant buffer for unexpected stress, dynamic loading, or potential material fatigue over time. This is a non-negotiable feature in safety-critical structural applications like overhead conveyor systems or robotic safety cages. Furthermore, the connector's vibration resistance is rigorously tested to withstand harsh industrial operating conditions. The homogeneous grain structure of the aluminum-magnesium alloy, achieved through controlled processing, provides inherent damping characteristics, reducing the amplification of vibrational forces and preventing loosening of fasteners or crack propagation. This makes the connector exceptionally reliable in high-vibration environments such as industrial machinery frames and power generation equipment. Fire-resistant properties are another critical advantage, with the connectors meeting stringent industry safety standards. While aluminum alloys do not burn, their performance in fire is characterized by a high melting point and an inability to contribute to fuel load, making them a safer choice compared to polymer-based alternatives. The previously mentioned low thermal expansion coefficient is a key technical advantage in its own right, ensuring that structural dimensions remain stable despite fluctuating temperatures. This is vital for precision measurement equipment frames, where thermal drift must be minimized to maintain accuracy. Lastly, the inherent electrical conductivity of the aluminum alloy makes this aluminum frame connector an active component in system safety and performance. It can be effectively integrated into grounding systems for electrical equipment, providing a reliable path to earth and protecting both the equipment and personnel from electrical faults. This multifunctional aspect eliminates the need for separate grounding straps in many cases, simplifying design and installation.

The integration of a precisely engineered aluminum frame connector into a structural system is not merely a joining operation; it is the strategic placement of a component that defines the system's load-bearing character, its dimensional accuracy, and its long-term resilience against operational and environmental challenges.

The application scenarios for this performance-oriented aluminum frame connector are as specialized as its technical specifications. It is uniquely designed for high-vibration industrial machinery frames, where its proven vibration resistance ensures that the structural integrity of the machine base remains uncompromised, leading to smoother operation, reduced maintenance, and extended service life. Its stability across a wide temperature range makes it equally suitable for temperature-controlled environments and applications subject to thermal cycling, such as environmental test chambers or processing equipment in the food and pharmaceutical industries, where thermal consistency is paramount. The high safety factor and reliable performance under load earmark this connector for safety-critical structural applications, including guardrails, platform supports, and the frameworks of heavy-duty automation cells. The electrically conductive nature of the connector is leveraged in electrical equipment requiring proper grounding, such as switchgear cabinets, control panels, and large server racks, where it ensures operational safety and electromagnetic compatibility. Finally, the exceptional dimensional tolerances make this connector the ideal choice for precision measurement equipment frames, including optical comparators, 3D scanners, and semiconductor manufacturing tools, where structural stability and the absence of micro-movements are directly correlated to measurement accuracy. In each of these scenarios, the aluminum frame connector moves beyond being a simple component and becomes a critical enabler of performance, safety, and precision.

The following table provides a detailed breakdown of the performance specifications for the standard series of aluminum frame connectors, illustrating the direct correlation between size, capacity, and operational limits. This data is essential for engineering calculations and system design validation.

Standard Series Aluminum Frame Connector Technical Specifications
Model Series Standard Load Capacity (kg) Temperature Operating Range (°C) Surface Hardness (HV) Primary Application Focus
AF-CP10 500 - 1,200 -50 to 150 15-17 Precision Instrumentation, Light Automation
AF-HD25 1,500 - 3,000 -50 to 150 17-19 Industrial Machinery Frames, Material Handling
AF-HD40 3,500 - 5,000 -50 to 150 19-20 Heavy-Duty Structural Supports, Safety Systems

In conclusion, this segment has detailed the rigorous engineering and precise specifications that define this advanced aluminum frame connector. From its graded load capacities and exceptional temperature resilience to its critical role in safety-focused and precision-dependent applications, the product demonstrates a sophisticated synergy between material science and manufacturing excellence. The quantifiable data, from the ±0.1mm tolerance to the 3:1 safety factor, provides engineers with the confidence to deploy these connectors in the most challenging environments. This focus on measurable performance and specialized application suitability seamlessly sets the stage for the next discussion, which will explore the versatile and modular nature of these connection systems, highlighting how they enable flexible, cost-effective, and easily reconfigurable structural solutions across an even broader spectrum of modern industries. The foundational strength, precision, and reliability established here are the essential prerequisites for the modularity and adaptability that will be discussed next, completing a comprehensive picture of the aluminum frame connector's value proposition.

Application Fields

Our aluminum frame connector product line delivers versatile connection solutions engineered for multiple industrial sectors, providing exceptional adaptability across diverse applications. The core design philosophy centers on creating highly customizable interfaces that can be tailored to specific application requirements, offering clients precisely engineered connection points for their unique structural needs. This aluminum frame connector series features a modular design architecture that allows for seamless system expansion and modification, enabling engineers to adapt structures to evolving operational demands without complete system redesign. The fundamental compatibility with standard aluminum extrusion profiles ensures broad applicability across industries while maintaining the inherent benefits of aluminum alloys - remarkable strength-to-weight ratio, excellent corrosion resistance, and superior thermal conductivity. Additionally, our innovative quick-disconnect features provide unparalleled flexibility for temporary structures, exhibition builds, and applications requiring frequent reconfiguration, making this aluminum frame connector solution ideal for dynamic industrial environments.

The technical advantages of our advanced connection system begin with significantly reduced assembly time achieved through innovative connection design that eliminates complex fastening procedures. This engineering approach not only accelerates project timelines but also enhances system flexibility and reconfigurability, allowing structural modifications with minimal downtime. The strategic placement and design of each aluminum frame connector contribute to improved structural efficiency and optimal load distribution across the entire framework, ensuring that stress is evenly dispersed to prevent localized failure points. This intelligent load management is particularly crucial in applications where dynamic forces and variable loading conditions are prevalent. Maintenance operations are dramatically simplified through our connector design, enabling rapid component replacement without disassembling large sections of the structure. From a manufacturing perspective, these connectors achieve remarkable cost-effectiveness through standardized production processes that maintain consistent quality while accommodating customization requirements. The manufacturing excellence at Hiyet Metal, honed over 20 years of specialized experience, ensures that every aluminum frame connector delivers reliable performance while leveraging the material advantages of aluminum-magnesium alloys, including their natural corrosion resistance, lightweight characteristics, and excellent thermal conduction properties.

The application versatility of our connector system spans numerous industrial sectors, beginning with industrial automation systems and robotic work cells where precision, durability, and vibration resistance are paramount. In these environments, the consistent performance of our aluminum frame connector solutions ensures operational reliability under continuous production conditions. Material handling equipment and conveyor system frameworks benefit tremendously from the quick-disconnect features and modular design, allowing for layout modifications to accommodate changing logistical requirements. The commercial sector utilizes these connectors extensively in display systems and exhibition structures where both aesthetic considerations and structural integrity must be balanced. Architectural applications including partition walls and ceiling systems leverage the corrosion resistance and lightweight nature of aluminum alloys, while the transportation sector employs our connectors in vehicle frame assemblies where weight reduction directly impacts fuel efficiency and payload capacity. Perhaps most significantly, the renewable energy sector depends on our connector solutions for solar panel mounting structures and other renewable energy system frameworks, where environmental resistance and long-term durability are essential for sustainable operation. Across all these applications, the manufacturing processes employed by Hiyet Metal - including precision stamping, die-casting, CNC machining, and advanced surface treatments - ensure that each connector delivers optimal performance while maintaining the material advantages that make aluminum-magnesium alloys the preferred choice for modern structural applications.

When examining the material properties that make our aluminum frame connectors exceptional, it's essential to understand the fundamental characteristics of aluminum-magnesium alloys that contribute to their superior performance across diverse applications. The lightweight nature of these alloys provides significant advantages in applications where weight reduction is critical, such as in transportation equipment and mobile structures, without compromising structural integrity. This weight efficiency translates to reduced energy consumption in moving systems and easier handling during assembly operations. The inherent strength of properly engineered aluminum-magnesium alloys rivals that of many steel alternatives while offering approximately one-third the density, creating remarkable strength-to-weight ratios that are essential for modern engineering applications. The natural corrosion resistance of aluminum, enhanced through appropriate alloying and surface treatments, ensures long-term durability even in challenging environmental conditions, reducing maintenance requirements and extending service life across all applications. Additionally, the excellent thermal conductivity of aluminum alloys provides heat dissipation benefits in applications involving electrical components or operating in temperature-variable environments, helping to maintain stable operational temperatures and prevent heat-related performance degradation. These material advantages are further enhanced through Hiyet Metal's sophisticated manufacturing approaches, including precision stamping that ensures consistent dimensional accuracy, high-pressure die-casting that creates complex geometries with excellent mechanical properties, CNC machining that delivers precise tolerances for perfect fitment, and advanced surface treatments that enhance both appearance and functional characteristics. With two decades of specialized experience in aluminum product manufacturing, ISO-certified quality management systems, rapid delivery capabilities, and comprehensive custom engineering services, Hiyet Metal has established itself as a trusted provider of high-performance aluminum frame connector solutions that meet the most demanding application requirements across industrial, commercial, and specialized sectors.

Technical Specifications and Performance Data for Aluminum Frame Connector Series
Compact Series 20x20mm to 40x40mm 500-1500kg 0.1-0.4kg 15-18 HV Class 4 (1000h salt spray) 130-150 W/m·K
Standard Series 30x30mm to 60x60mm 1500-3000kg 0.3-0.8kg 16-19 HV Class 4 (1000h salt spray) 130-150 W/m·K
Heavy-Duty Series 50x50mm to 100x100mm 3000-5000kg 0.7-1.5kg 17-20 HV Class 4 (1000h salt spray) 130-150 W/m·K

The manufacturing excellence behind our aluminum frame connector products represents a synthesis of advanced engineering, precision production technologies, and rigorous quality assurance protocols. At Hiyet Metal's production facilities, each connector undergoes a meticulously controlled manufacturing process beginning with material selection of premium aluminum-magnesium alloys that provide the optimal balance of mechanical strength, weight efficiency, and corrosion resistance. The initial manufacturing phase typically involves precision stamping operations that shape the basic connector form with exceptional dimensional accuracy, ensuring consistent geometry across production batches. For more complex connector designs with intricate features, high-pressure die-casting techniques are employed to create near-net-shape components that minimize subsequent machining requirements while maintaining excellent material properties. CNC machining operations then refine these components to achieve the precise tolerances required for perfect fitment with standard aluminum extrusion profiles, with critical dimensions maintained within ±0.1mm for precision applications. Surface treatment processes, including specialized hardening treatments that achieve surface hardness values between 15-20 HV, enhance both the functional characteristics and aesthetic appearance of the final product. Throughout this manufacturing journey, Hiyet Metal's 20 years of specialized experience in aluminum product fabrication informs every decision, from tooling design to process parameter optimization, ensuring that each aluminum frame connector delivers consistent, reliable performance in even the most demanding applications. The company's ISO-certified quality management system provides comprehensive oversight of all production activities, while maintaining the flexibility to accommodate custom requirements and special applications through engineered solutions tailored to specific client needs.

When considering the implementation of our aluminum frame connector solutions in specific application scenarios, several distinctive advantages emerge across different sectors. In industrial automation systems and robotic work cells, the vibration resistance and dimensional stability of our connectors ensure consistent positioning accuracy and operational reliability under continuous production conditions. The quick-disconnect features facilitate rapid reconfiguration of production lines to accommodate product changeovers or process improvements, minimizing downtime and maintaining manufacturing efficiency. For material handling equipment and conveyor system frameworks, the enhanced structural efficiency and optimized load distribution characteristics of our connectors contribute to smoother operation and reduced wear on moving components, while the modular design allows for straightforward expansion or modification of handling systems as throughput requirements evolve. In commercial display systems and exhibition structures, the aesthetic quality of the connectors, combined with their ease of assembly and disassembly, enables rapid deployment and striking visual presentations while supporting significant structural loads. Architectural applications including partition walls and ceiling systems benefit from the corrosion resistance of aluminum-magnesium alloys, ensuring long-term performance in varied environmental conditions, while the lightweight nature simplifies installation and reduces structural support requirements. Transportation equipment and vehicle frame assemblies leverage the weight reduction advantages of aluminum connectors to improve fuel efficiency and payload capacity without compromising safety or durability. In the renewable energy sector, solar panel mounting structures and other renewable energy system frameworks benefit from the environmental resistance and long-term durability of our connector solutions, ensuring reliable performance over extended service life in challenging outdoor conditions. Across all these applications, the comprehensive technical support and engineering expertise available from Hiyet Metal ensures optimal implementation of connector solutions, with custom modifications available to address unique application requirements or performance criteria.

The economic advantages of implementing our aluminum frame connector system extend beyond initial acquisition costs to encompass significant savings throughout the product lifecycle. The reduced assembly time achieved through innovative connection design translates directly to lower installation labor costs, while the simplified maintenance and component replacement features minimize downtime expenses when modifications or repairs are necessary. The modular design approach allows structures to be reconfigured or expanded without complete replacement, providing substantial savings compared to traditional fixed-structure solutions that require demolition and reconstruction for layout changes. The durability and corrosion resistance of aluminum-magnesium alloys reduce maintenance requirements and associated costs, while the extended service life decreases replacement frequency and associated expenses. From a manufacturing perspective, the standardized processes employed by Hiyet Metal create cost efficiencies that are passed along to clients, while maintaining the flexibility to accommodate custom requirements without prohibitive cost premiums. The company's volume manufacturing capabilities ensure consistent pricing and reliable supply for large-scale projects, with rapid delivery schedules that help clients maintain project timelines and avoid costly delays. When these economic factors are combined with the technical performance advantages of our aluminum frame connector solutions, the total value proposition represents a compelling case for implementation across virtually any structural application requiring reliable, adaptable, and cost-effective connection systems.

The integration of advanced manufacturing technologies with fundamental material science principles has enabled Hiyet Metal to develop aluminum frame connector solutions that establish new benchmarks for performance, adaptability, and reliability in structural connection systems across industrial, commercial, and specialized applications.

Looking toward future developments in connection technology, Hiyet Metal continues to invest in research and development initiatives aimed at enhancing the performance characteristics and application range of our aluminum frame connector products. Current development programs focus on optimizing connector geometries through advanced finite element analysis techniques to achieve even greater structural efficiency and load distribution capabilities. Material science research explores new aluminum alloy formulations and advanced composite materials that may offer enhanced mechanical properties or specialized characteristics for extreme application environments. Manufacturing process innovations include the implementation of Industry 4.0 principles with connected production equipment, real-time quality monitoring systems, and data analytics to further improve product consistency and performance reliability. Collaboration with academic institutions and research organizations ensures that our development efforts incorporate the latest advancements in materials science, structural engineering, and manufacturing technology. This forward-looking approach to product development, combined with two decades of specialized experience in aluminum product manufacturing, positions Hiyet Metal to continue providing innovative aluminum frame connector solutions that address the evolving needs of industries worldwide while maintaining the fundamental advantages that have established our products as preferred solutions for structural connection applications across market sectors. The company's commitment to engineering excellence, manufacturing quality, and customer-focused service ensures that clients receive not only superior products but also comprehensive technical support throughout the implementation process and across the entire product lifecycle.

Customization Services

Building upon the foundational versatility of our standard aluminum frame connector offerings, Hiyet Metal elevates the concept of custom engineering to an art form. We recognize that many industrial, architectural, and specialized applications present unique challenges that cannot be solved by off-the-shelf components alone. Our commitment, therefore, extends far beyond mere manufacturing into a comprehensive partnership. We provide exhaustive customization options, tailoring every aspect of the aluminum frame connector to meet the precise and often demanding specifications of your project. This process is supported by our in-house engineering team, which collaborates closely with clients from the initial concept through to final production. For projects in their nascent stages, we offer dedicated prototype development and rigorous testing services, ensuring the design is validated before committing to full-scale production. Once a design is finalized, our robust volume manufacturing capabilities ensure reliable and timely delivery for even the largest projects, all underpinned by stringent quality assurance programs that monitor every single aluminum frame connector throughout the entire production lifecycle. This holistic approach guarantees that the final product is not just a component, but a perfectly integrated solution.

The technical advantages of choosing Hiyet Metal for your custom aluminum frame connector needs are rooted in our sophisticated design and validation infrastructure. We employ advanced CAD/CAM systems to translate conceptual requirements into precise digital models and manufacturing instructions, ensuring micron-level accuracy in every component. To guarantee structural integrity and optimal performance, we utilize Finite Element Analysis (FEA) to simulate real-world loads and stresses, allowing for the optimization of the connector's geometry and material distribution long before a physical prototype is ever created. This computational analysis is complemented by rigorous material testing and certification services, providing verifiable data on the properties of the aluminum-magnesium alloys we use. Our manufacturing process itself is subject to continuous validation and control, ensuring that every batch of connectors meets the same high standards. Finally, we provide comprehensive technical documentation and detailed installation guidance for every custom aluminum frame connector, empowering your team to assemble and integrate the components with confidence and efficiency. This end-to-end technical oversight mitigates risk and ensures predictable, high-performance outcomes.

The application scenarios for our custom-engineered aluminum frame connector solutions are as diverse as our clients' imaginations, often pushing the boundaries of conventional design. In the realm of custom industrial equipment, we develop specialized connectors for complex machinery, automated assembly lines, and unique material handling systems where standard angles and geometries are insufficient. Architectural projects with bold, unique design requirements, such as complex geometric facades, non-standard partition walls, or innovative ceiling systems, rely on our ability to fabricate connectors that realize an architect's vision without compromising structural soundness. The defense and aerospace sectors engage our services for applications governed by strict specifications concerning weight, strength, and reliability; our aluminum frame connectors in these contexts are engineered to withstand extreme environments and critical loads. Research and development projects benefit immensely from our rapid prototype development services, allowing innovators to iterate and test physical concepts quickly and cost-effectively. For large-scale infrastructure projects, from public transportation hubs to specialized energy installations, we deliver connectors built to meet specific performance criteria over decades of service. Similarly, the specialized transportation equipment industry, including electric vehicle frames, custom trailers, and marine applications, leverages our expertise to create lightweight yet incredibly strong frame assemblies that directly address stringent weight and strength constraints, thereby enhancing overall vehicle efficiency and payload capacity.

The inherent material properties of the aluminum-magnesium alloys used in our custom aluminum frame connector manufacturing are the cornerstone of their superior performance. The most prominent characteristic is the exceptional strength-to-weight ratio; these connectors provide the structural integrity of steel at a fraction of the weight, which is a critical advantage in aerospace, automotive, and portable structure applications. This lightweight nature directly contributes to energy efficiency in moving systems and simplifies handling during assembly. Furthermore, the high strength is not merely a function of the base alloy but is enhanced through precise thermal treatment processes, ensuring the connectors can bear significant static and dynamic loads. Another paramount attribute is their outstanding corrosion resistance, which is naturally superior to many other metals and can be further augmented with advanced surface treatments like anodizing or powder coating. This makes our connectors ideal for harsh environments, including outdoor installations, marine applications, and facilities with high humidity or exposure to chemicals. Lastly, the excellent thermal conductivity of the aluminum-magnesium alloy is a crucial, though often overlooked, benefit. In applications such as LED lighting frameworks, power electronics enclosures, or any system where heat dissipation is a concern, the aluminum frame connector acts as a passive heat sink, helping to manage thermal loads and improve the longevity and reliability of the entire assembly. This combination of properties makes our custom connectors an engineered solution that actively contributes to the performance and durability of the final product.

Hiyet Metal's manufacturing prowess, honed over 20 years of experience in the field of precision metal fabrication, is what transforms high-quality aluminum-magnesium alloys into reliable, high-performance custom aluminum frame connectors. Our manufacturing ecosystem integrates several advanced processes to achieve the desired geometry, tolerances, and surface characteristics. We utilize high-precision stamping for creating consistent, complex features in sheet metal components. For connectors requiring intricate, three-dimensional shapes with high volume production, we employ die-casting, which allows for excellent dimensional stability and rapid production cycles. When the highest levels of precision and complex geometries are demanded for a low-volume, highly specialized aluminum frame connector, our state-of-the-art CNC machining centers take over, capable of milling, drilling, and tapping with tolerances within microns. The final touch is applied through our comprehensive surface treatment department, offering everything from decorative anodizing in a spectrum of colors to rugged powder coating and chemical film treatments for enhanced corrosion protection and aesthetic appeal. Our entire operation is backed by ISO-certified quality management systems, ensuring traceability and consistency. We pride ourselves on our agility, offering rapid delivery timelines even for complex custom orders, and our core philosophy is built around providing unparalleled customized service, working as an extension of your engineering team to deliver a perfect aluminum frame connector solution for your most challenging applications.

Hiyet Metal Custom Aluminum Frame Connector Technical Specifications & Capabilities
Primary Material Aluminum-Magnesium Alloy (e.g., 6061, 6063, 7075) Selection based on application requirements for strength, weldability, and corrosion resistance.
Tensile Strength 240 - 570 MPa Varies significantly with specific alloy and temper (e.g., 6061-T6: ~310 MPa, 7075-T6: ~570 MPa).
Standard Surface Treatment Anodizing, Powder Coating, Chemical Film Anodizing thickness: 5-25µm. Powder coating thickness: 60-120µm. Custom colors available.
Precision Machining Tolerance ± 0.02 mm Achievable on critical features via CNC machining processes.
Prototype Lead Time 5 - 15 Business Days Depending on design complexity and material availability.
Volume Production Capacity 1,000,000+ Units/Month Supported by automated stamping and casting lines.
Quality Certification ISO 9001:2015, IATF 16949 Ensuring consistent quality management and automotive standards compliance.
Finite Element Analysis (FEA) Standard Service Performed on all custom designs to validate structural performance and optimize weight.