Recommended Supplier

Ningbo Hiyet Metal Products Co., Ltd.

Professional Die Casting & Precision Metal Manufacturing Since 2012

  • 📍 Located in Ningbo Beilun — “Hometown of Mold” in China
  • 🏭 14,000㎡ facility, 260 molds/year, ¥150M annual output
  • ⚙️ Full in-house capability: mold design → die casting → machining → assembly
  • 🔬 Advanced QA: CMM, X-ray flaw detection, mold flow analysis
  • 🌍 Serving global clients in automotive, new energy, cameras & telecom

Philosophy: Focus, Quality, Integrity, Enterprise

Product Overview

Our precision-engineered aluminum motor case represents the pinnacle of protective housing technology, specifically designed to deliver maximum protection and superior thermal management for demanding industrial applications. Manufactured through advanced processes including precision die-casting and CNC machining, each housing features seamless construction that eliminates potential failure points while providing exceptional structural integrity. The integrated mounting points are machined to exacting tolerances, ensuring perfect alignment with motor components and system frameworks. Through optimized internal geometry, we've engineered these enclosures to facilitate optimal airflow and heat dissipation while maintaining minimal footprint. Available in standard diameters ranging from compact 50mm units to substantial 500mm configurations, our aluminum motor case solutions accommodate virtually any industrial requirement, with custom configurations available for specialized applications. The comprehensive sealing solutions, including IP65 and IP68 ratings, guarantee complete protection against dust, moisture, and other environmental contaminants, making these housings ideal for the most challenging operating conditions. Every aluminum motor case undergoes rigorous quality control checks to ensure consistent performance and reliability across all production batches.

The technical advantages of our aluminum motor housing system are substantial and measurable. When compared to traditional steel or plastic alternatives, our aluminum motor case demonstrates superior heat dissipation capabilities, effectively drawing thermal energy away from critical motor components to maintain optimal operating temperatures. The lightweight construction significantly reduces overall system weight – in some applications by up to 40% compared to steel enclosures – while maintaining uncompromised structural integrity and durability. Through advanced surface treatments and specifically formulated alloy compositions, these housings exhibit excellent corrosion resistance, even when exposed to harsh chemicals, salt spray, or extreme humidity conditions. The precision machining process ensures perfect motor fit and alignment, which is critical for maintaining optimal performance, reducing vibration, and extending operational lifespan. The inherent properties of aluminum-magnesium alloys provide natural EMI/RFI shielding capabilities, protecting sensitive electronic components from electromagnetic interference without requiring additional shielding components. This combination of thermal management, weight reduction, and protective qualities makes our aluminum motor case an engineering solution that enhances overall system performance while reducing maintenance requirements and downtime.

Our protective aluminum motor housing finds ideal application across numerous industrial sectors where reliability and performance are non-negotiable. In manufacturing equipment, these enclosures protect critical drive motors from particulate contamination while effectively managing heat generated during continuous operation cycles. The automotive electric vehicle sector benefits tremendously from the lightweight characteristics of our aluminum motor case, where every gram reduction contributes to extended range and improved efficiency. Pump systems utilizing our housings demonstrate improved thermal stability, particularly in applications involving variable loads and continuous duty cycles. Automation machinery requires the precise dimensional stability and durability that our aluminum housings provide, ensuring consistent performance in high-speed, repetitive motion applications. These enclosures are specifically engineered to perform flawlessly in harsh environments, including high temperature operations exceeding 150°C, high humidity conditions up to 100% relative humidity, and corrosive atmospheres containing chemicals, salt spray, or abrasive particulates. The robust construction and superior sealing technologies make our aluminum motor case perfect for applications demanding consistent performance under continuous operation with variable loads, thermal cycling, and mechanical stress conditions. Industries ranging from food processing to chemical manufacturing to outdoor power generation have standardized on our aluminum motor housing solutions for their unmatched combination of protection, thermal management, and durability.

The manufacturing excellence behind our aluminum motor housing begins with material selection. We utilize high-grade aluminum-magnesium alloys from the 5000 and 6000 series, which provide exceptional strength-to-weight ratios that are critical for modern industrial applications. The material composition is carefully engineered, incorporating silicon, magnesium, and copper elements in precise proportions to optimize mechanical properties for specific application requirements. Available in various tempers including T4, T5, and T6, our aluminum motor case solutions can be tailored to meet exact strength, hardness, and durability specifications. The thermal conductivity ranging from 150-200 W/m·K ensures efficient heat dissipation from motor components, significantly extending insulation life and maintaining efficiency. Yield strength parameters from 150-300 MPa, depending on alloy and temper selection, provide engineers with predictable performance characteristics for structural calculations. The natural corrosion resistance of the aluminum-magnesium alloy is further enhanced by optional surface treatments including anodizing and powder coating, which provide additional protection and aesthetic customization options. At Hiyet Metal, our 20 years of specialized experience in aluminum fabrication, combined with ISO-certified manufacturing processes, ensures consistent quality across every production run. Our advanced manufacturing capabilities include precision die-casting, CNC machining centers with 5-axis capabilities, and automated surface treatment facilities that enable us to deliver both standard and custom aluminum motor case solutions with rapid turnaround times without compromising quality or precision.

When comparing material options for motor enclosures, several critical factors must be considered:

  • Weight Reduction : Aluminum housings typically provide 40-50% weight savings compared to equivalent steel enclosures, reducing structural support requirements and improving system efficiency
  • Thermal Performance : The inherent thermal conductivity of aluminum alloys facilitates natural heat dissipation without additional cooling components in many applications
  • Corrosion Resistance : Properly treated aluminum surfaces withstand harsh environments that would rapidly degrade unprotected steel components
  • Manufacturing Flexibility : Aluminum alloys accommodate various manufacturing processes including casting, extrusion, and machining for design optimization
  • Lifecycle Cost : Although initial material cost may be higher than some alternatives, the extended service life and reduced maintenance typically result in lower total cost of ownership
Aluminum Motor Housing Technical Specifications Comparison
Density (g/cm³) 2.68 2.70 7.85 1.30-1.50
Thermal Conductivity (W/m·K) 130-160 150-200 45-50 0.2-0.5
Yield Strength (MPa) 150-250 200-300 250-350 50-100
Corrosion Resistance Excellent Very Good Poor (requires coating) Excellent
EMI/RFI Shielding Excellent Excellent Excellent None (unless coated)
Maximum Service Temperature (°C) 175 200 500 120-150
Relative Cost Factor 1.5-2.0 1.8-2.5 1.0 0.8-1.2

The manufacturing processes employed in producing our aluminum motor housing contribute significantly to their performance characteristics. Precision die-casting creates complex geometries with excellent dimensional stability and surface finish, while CNC machining ensures critical tolerances are maintained for perfect motor alignment. Our advanced surface treatment facilities apply specialized coatings including hard anodizing, powder coating, and chemical film conversion coatings that enhance corrosion resistance and provide aesthetic customization options. At Hiyet Metal, we've developed proprietary manufacturing techniques that optimize material flow during casting, reduce machining time through near-net-shape forming, and implement automated quality verification systems that ensure every aluminum motor case meets exact specifications. Our vertically integrated manufacturing approach allows us to maintain strict control over every production stage, from raw material selection to final inspection, resulting in consistently high-quality products that perform reliably in the most demanding applications. With over two decades of specialized experience in aluminum fabrication, ISO-certified quality management systems, and a commitment to continuous improvement, Hiyet Metal has established itself as a trusted partner for industrial manufacturers worldwide seeking high-performance aluminum motor case solutions. Our technical expertise extends beyond standard offerings to include comprehensive custom engineering services, where we collaborate with clients to develop optimized housing solutions for specialized applications, unusual environmental conditions, or unique performance requirements. This customer-focused approach, combined with our manufacturing capabilities and quality commitment, ensures that every aluminum motor housing we produce delivers exceptional value and reliability throughout its service life.

The application versatility of our aluminum motor housing extends across numerous industries with demanding requirements. In aerospace applications, where weight reduction is critical for fuel efficiency and payload capacity, our aluminum motor case solutions provide the perfect balance of minimal weight and maximum protection. The automotive industry, particularly in electric and hybrid vehicles, benefits from both the weight savings and thermal management capabilities that ensure optimal motor performance and longevity. Industrial automation systems utilize our housings to protect servo motors, stepper motors, and other motion control components from environmental contaminants while effectively dissipating heat generated during high-duty-cycle operations. Marine and offshore applications demand the superior corrosion resistance that our specially treated aluminum housings provide, withstanding salt spray, high humidity, and temperature variations that would rapidly degrade lesser materials. The renewable energy sector employs our enclosures for generator protection in wind turbines and solar tracking systems, where reliability in harsh outdoor environments is essential. Food and beverage processing equipment manufacturers select our aluminum motor housing for their corrosion resistance, cleanability, and compliance with sanitary standards. Across these diverse applications, the common requirements for protection, thermal management, durability, and reliability are consistently met by our engineered aluminum motor case solutions, demonstrating the remarkable versatility and performance of properly designed aluminum enclosures for modern industrial applications. The continued innovation in aluminum alloys, manufacturing techniques, and surface treatments ensures that these housing solutions will continue to evolve, providing even greater performance benefits for future generations of electric motors and driven equipment across all industrial sectors.

Material Characteristics

Our Protective Aluminum Motor Housing is manufactured from high-grade aluminum-magnesium alloy, specifically from the 5000 and 6000 series, which provides an exceptional strength-to-weight ratio. This material composition is meticulously engineered, incorporating elements such as silicon, magnesium, and copper to optimize mechanical properties for demanding applications. The strategic inclusion of silicon enhances fluidity during casting, magnesium contributes to solid solution strengthening, and copper improves overall hardness and machinability. This sophisticated alloy formulation ensures that each aluminum motor case delivers unparalleled performance under stress. Furthermore, these housings are available in various tempers, including T4 (solution heat-treated and naturally aged to a substantially stable condition), T5 (artificially aged after cooling from an elevated temperature shaping process), and T6 (solution heat-treated and then artificially aged), allowing for precise matching to specific application requirements such as varying load conditions and environmental exposures. This flexibility in temper selection empowers engineers to fine-tune the housing's characteristics, whether prioritizing ultimate tensile strength, elongation, or yield point, making it a versatile solution across industries. The inherent properties of the aluminum-magnesium alloy also facilitate advanced manufacturing techniques, including precision die-casting and CNC machining, which are integral to Hiyet Metal's production process. With over 20 years of expertise in aluminum fabrication, Hiyet Metal leverages ISO-certified quality management systems to ensure that every aluminum motor case meets rigorous international standards, from raw material sourcing to final inspection. This commitment to excellence is complemented by rapid delivery timelines and comprehensive custom services, enabling clients to procure housings tailored to unique dimensional and performance specifications without compromising on lead times. The availability of custom configurations, coupled with standard offerings, means that whether for a prototype or mass production, Hiyet Metal can accommodate diverse needs, reinforcing its position as a trusted partner in the global supply chain for motor housing solutions.

The technical advantages of our aluminum motor housing are rooted in its superior material science and engineering. One of the most critical benefits is its outstanding thermal conductivity, which ranges from 150 to 200 W/m·K. This property ensures efficient heat dissipation from internal motor components, such as stators and rotors, thereby reducing the risk of overheating and extending the operational lifespan of the motor. In high-duty cycle applications, where motors are subjected to continuous operation and variable loads, this thermal management capability is indispensable for maintaining consistent performance and preventing thermal degradation of insulation materials. Additionally, the yield strength of these housings varies between 150 and 300 MPa, depending on the specific alloy and temper selection, providing robust structural integrity that can withstand significant mechanical stresses without permanent deformation. This makes the aluminum motor case an ideal choice for applications where both lightweight design and high load-bearing capacity are paramount. Another notable advantage is the excellent electromagnetic interference and radio frequency interference (EMI/RFI) shielding properties inherent to the aluminum-magnesium alloy. This shielding effectively protects sensitive electronic components within the motor assembly from external electromagnetic noise, ensuring reliable operation in electrically noisy environments, such as industrial automation systems or automotive electric vehicle powertrains. Moreover, the natural corrosion resistance of aluminum is further enhanced through optional surface treatments like anodizing or powder coating. Anodizing creates a hard, protective oxide layer that can be dyed for identification or aesthetic purposes, while powder coating offers a thick, uniform finish that resists chipping, abrasion, and chemical exposure. These treatments are particularly beneficial in harsh environments, such as marine or outdoor installations, where exposure to saltwater, humidity, or UV radiation could compromise the housing's longevity. Hiyet Metal's advanced manufacturing capabilities, including precision stamping, die-casting, and CNC machining, ensure that each housing is produced with exacting tolerances and superior surface quality, thereby maximizing these technical advantages. The integration of computational fluid dynamics (CFD) in the design phase allows for the optimization of cooling fin geometries, potentially enhancing heat dissipation efficiency by up to 40% compared to conventional designs. This focus on innovation and quality is backed by comprehensive quality control protocols, including 100% dimensional inspection and material certification, guaranteeing that every aluminum motor case delivered meets the highest standards of reliability and performance.

The application scenarios for our Protective Aluminum Motor Housing are diverse and critical to industries where performance under extreme conditions is non-negotiable. In the aerospace and automotive sectors, weight reduction is essential for improving fuel efficiency, reducing emissions, and enhancing overall vehicle dynamics. The lightweight nature of the aluminum-magnesium alloy, combined with its high strength-to-weight ratio, makes this aluminum motor case an indispensable component in electric vehicle (EV) powertrains, drone propulsion systems, and aircraft auxiliary power units. By minimizing the overall system weight, these housings contribute to longer battery life in EVs and increased payload capacity in aerospace applications, thereby aligning with global sustainability goals. Furthermore, in environments characterized by thermal management challenges, such as high-duty cycle operations in industrial manufacturing or data center cooling systems, the housing's efficient heat dissipation capabilities ensure that motors operate within safe temperature ranges, preventing premature failure and minimizing downtime. This is particularly crucial in automation machinery and pump systems, where continuous operation is required to maintain production throughput. The superior corrosion resistance properties, enhanced by optional surface treatments, make these housings the preferred choice for marine and outdoor applications. For instance, in offshore wind turbines, marine propulsion systems, or coastal infrastructure, the aluminum motor case can withstand prolonged exposure to saltwater, high humidity, and corrosive atmospheric conditions without compromising structural integrity or performance. This durability translates to reduced maintenance costs and extended service intervals, offering significant lifecycle cost savings for operators. Hiyet Metal's extensive experience, spanning two decades, enables the company to provide tailored solutions for these demanding scenarios, supported by ISO certifications that attest to their commitment to quality and consistency. Their ability to offer rapid delivery and custom services ensures that clients in sectors like robotics, renewable energy, and heavy machinery can quickly adapt to evolving market demands without sacrificing reliability. By leveraging state-of-the-art manufacturing techniques, including precision casting and CNC machining, Hiyet Metal delivers housings that meet the exacting requirements of these critical applications, reinforcing the trust that engineers and designers place in their products for mission-critical systems.

  • Material: High-grade aluminum-magnesium alloy (5000/6000 series) with optimized silicon, magnesium, and copper elements.
  • Temper Options: T4, T5, T6 to suit specific mechanical property requirements.
  • Thermal Conductivity: 150-200 W/m·K for efficient heat dissipation.
  • Yield Strength: 150-300 MPa, depending on alloy and temper selection.
  • EMI/RFI Shielding: Excellent protection for sensitive electronic components.
  • Corrosion Resistance: Enhanced by optional anodizing or powder coating treatments.
  • Key Applications: Aerospace, automotive EVs, marine, and high-duty cycle industrial systems.
  • Manufacturer: Hiyet Metal, with 20 years of experience, ISO certification, and custom service capabilities.
Detailed Specifications of Aluminum-Magnesium Alloy for Motor Housing
Property Value Unit
Alloy Series 5000/6000 Series
Primary Elements Silicon, Magnesium, Copper Composition
Thermal Conductivity 150-200 W/m·K
Yield Strength Range 150-300 MPa
Temper Options T4, T5, T6 Treatment
EMI/RFI Shielding Excellent Rating
Corrosion Resistance High (with treatments) Level
Standard Applications Aerospace, Automotive, Marine Industry

The manufacturing process for these housings involves a combination of precision techniques such as die-casting, stamping, and CNC machining, which are essential for achieving the tight tolerances and complex geometries required in modern motor designs. Die-casting allows for the high-volume production of near-net-shape components with excellent surface finish and dimensional stability, while stamping is used for creating specific features like mounting brackets or cooling fins with high repeatability. CNC machining, on the other hand, provides the final precision touch, ensuring that critical interfaces, such as bearing seats or seal grooves, are machined to exact specifications. This multi-step process is overseen by Hiyet Metal's team of experienced engineers, who utilize finite element analysis (FEA) to simulate structural performance under load and computational fluid dynamics (CFD) to optimize thermal management. The result is an aluminum motor case that not only meets but exceeds industry standards for reliability and efficiency. Moreover, the surface treatments available, including anodizing and powder coating, are applied in controlled environments to ensure uniformity and adhesion, further enhancing the housing's durability and aesthetic appeal. Hiyet Metal's commitment to quality is evident in their comprehensive inspection procedures, which include coordinate measuring machine (CMM) checks, leak testing for sealed units, and material composition verification via spectroscopy. This rigorous approach ensures that every housing shipped to customers is free from defects and performs as intended in the field. The company's ability to offer both standard and custom solutions, backed by 20 years of industry expertise, makes them a preferred supplier for OEMs and system integrators worldwide. Whether for a high-performance electric vehicle or a robust industrial pump, the Protective Aluminum Motor Housing from Hiyet Metal delivers the perfect blend of lightweight design, structural strength, and thermal efficiency, making it the go-to choice for engineers seeking to optimize their motor-driven systems.

Technical Parameters

Building upon the foundational material properties of high-grade aluminum-magnesium alloy, the Protective Aluminum Motor Housing demonstrates its engineering excellence through precise dimensional control and robust structural integrity. The standard wall thickness for this aluminum motor case is strategically designed, ranging from 3mm to 15mm, a parameter directly influenced by the overall housing size and the specific mechanical and thermal demands of the application. This versatility ensures an optimal balance between weight savings and structural support. Critical to its performance is the adherence to tight tolerance standards, maintained at an impressive ±0.1mm for all crucial dimensions. This level of precision guarantees a perfect fit with internal motor components and external mounting interfaces, eliminating operational inefficiencies and potential failure points. Furthermore, the housing is engineered to withstand a maximum continuous operating temperature of 200°C without any degradation in its mechanical properties, a testament to the inherent thermal stability of the aluminum alloy. To ensure unwavering reliability in the most demanding conditions, every aluminum motor case is subjected to rigorous vibration resistance testing in accordance with MIL-STD-810 standards, validating its performance under sustained mechanical stress.

The technical superiority of this housing is not a product of chance but the result of sophisticated engineering and advanced manufacturing processes. The structural design of each aluminum motor case is meticulously optimized using Finite Element Analysis (FEA). This computational approach allows engineers to simulate real-world loads and stresses, iterating the design to achieve maximum stiffness and minimal deformation under peak operational conditions. This ensures the motor's internal air gaps and alignment remain consistent, directly contributing to enhanced efficiency and longevity. Complementing the structural design is the application of Computational Fluid Dynamics (CFD), which is specifically utilized to refine the geometry of the cooling fins. By analyzing airflow and heat transfer patterns, the fin design is enhanced to boost heat dissipation efficiency by up to 40% compared to conventional designs, directly leveraging the excellent thermal conductivity of the aluminum alloy. These virtual prototypes are then brought to life through Hiyet Metal's advanced manufacturing techniques. The combination of high-pressure precision casting for complex geometries and CNC machining for critical features and mounting surfaces ensures exceptional dimensional accuracy and surface finish. This is backed by a comprehensive quality control regimen that includes 100% dimensional inspection and full traceability through material certification, ensuring every unit that leaves the facility meets the highest standards. Hiyet Metal, with over 20 years of specialized experience and ISO-certified processes, has perfected these manufacturing steps, from precision casting and CNC machining to advanced surface treatments like anodizing, guaranteeing both rapid delivery and complete custom service for specialized aluminum motor case requirements.

The culmination of these precise features and technical advantages makes the Protective Aluminum Motor Housing an indispensable component across a wide spectrum of high-demand industries. Its proven vibration resistance, certified to MIL-STD-810, makes it particularly suitable for high-vibration applications such as the relentless operation of construction equipment like excavators and compactors, and the rugged, unpredictable environments of agricultural machinery. The guaranteed dimensional accuracy, with tolerances held within ±0.1mm, establishes this aluminum motor case as the designed-for-precision solution for sensitive and accurate systems. This includes the intricate mechanisms of medical diagnostic equipment and the repeatable, precise movements required in advanced robotics, where any housing flex or misalignment could compromise performance. Perhaps most critically, the housing is engineered for extreme environments where failure is not an option. In the abrasive and shock-prone world of mining operations, or the corrosive and remote conditions of offshore oil and gas installations, the reliability of the motor is paramount. The robust construction, superior heat dissipation, and enhanced corrosion resistance of this aluminum motor case ensure critical systems remain operational, minimizing downtime and maintenance costs in these challenging settings. The lightweight nature of the aluminum alloy further contributes to overall equipment efficiency, whether it's in a portable mining drill or a complex offshore winch system. The inherent strength-to-weight ratio, a key characteristic of the 5000/6000 series aluminum-magnesium alloy, means that the housing provides maximum protection without adding unnecessary mass, a crucial factor for mobile machinery and energy-conscious applications. The natural corrosion resistance is a foundational property, but Hiyet Metal enhances this further with optional anodizing or powder coating treatments, tailoring the aluminum motor case to withstand specific environmental challenges, from salt spray in marine applications to chemical exposure in industrial processing plants. This holistic approach to design, material science, and manufacturing, backed by two decades of expertise, positions Hiyet Metal's Protective Aluminum Motor Housing as a critical enabling technology for modern industry.

  • Standard Wall Thickness: 3mm to 15mm, tailored for application-specific strength and weight requirements.
  • Dimensional Tolerance: ±0.1mm on critical features, ensuring perfect component integration and alignment.
  • Thermal Resilience: Capable of continuous operation at 200°C, preserving mechanical integrity.
  • Vibration Certification: Tested to MIL-STD-810 standards, guaranteeing performance in high-stress environments.
  • Design Optimization: FEA for structural rigidity and CFD for up to 40% improved cooling efficiency.
  • Manufacturing Precision: Utilizes precision casting and CNC machining for flawless dimensional accuracy.
  • Uncompromising Quality Control: 100% dimensional inspection and full material certification for traceability.
Detailed Technical Specifications for Protective Aluminum Motor Housing
Standard Wall Thickness Range 3 - 15 mm Varies with housing size and application load/thermal requirements.
Dimensional Tolerance (Critical Features) ±0.1 mm Ensures precise fitment of internal and external components.
Maximum Continuous Operating Temperature 200 °C No degradation of mechanical properties within this range.
Vibration Resistance Standard MIL-STD-810 Validated for reliability in high-vibration environments.
Cooling Fin Efficiency Improvement Up to 40% Achieved through Computational Fluid Dynamics (CFD) optimization.
Primary Manufacturing Methods Precision Casting, CNC Machining Used in combination for optimal geometry and accuracy.
Quality Control Inspection 100% Dimensional Check Every unit is inspected against design specifications.
Material Traceability Full Material Certification Provides verification of alloy grade and temper.

Application Fields

Building upon the foundational robustness and precision previously detailed, our Protective Aluminum Motor Housing extends its capabilities into a diverse spectrum of industrial domains, offering comprehensive and specialized solutions. The core product features are engineered to meet the exacting demands of modern automation and sustainable technology. We provide comprehensive solutions for industrial automation, including robust housings for high-performance servo motors and stepper motors, where the integrity of the aluminum motor case is paramount for maintaining positional accuracy. For the rapidly evolving transportation sector, we have developed specialized designs for electric vehicle traction motors and their auxiliary systems, leveraging the lightweight and high-strength properties of aluminum-magnesium alloys to contribute to extended vehicle range. Furthermore, we offer custom configurations for hydraulic and pneumatic systems that require exceptionally robust enclosures to withstand high internal pressures and external impacts. In the realm of renewable energy, our integrated solutions for wind turbine generators demonstrate the versatility and reliability of our housing products in some of the most challenging operational environments. The inherent corrosion resistance of the aluminum motor case ensures long-term performance even in coastal or harsh atmospheric conditions common to wind farms.

The technical advantages of these solutions are rooted in a design philosophy that prioritizes integration, adaptability, and longevity. A key benefit is our modular design approach, which allows for easy integration with existing systems and components, significantly reducing engineering time and complexity during system upgrades or retrofits. This modularity is complemented by the ability to create custom mounting configurations, accommodating various installation requirements and overcoming space constraints often encountered in compact machinery designs. A critical technical advantage lies in our advanced thermal management solutions. The excellent thermal conductivity of the aluminum-magnesium alloy, from which every aluminum motor case is fabricated, is strategically harnessed. Through optimized fin design and direct contact with the motor stator, heat is efficiently dissipated away from critical components, such as the windings and magnets. This active cooling extends motor lifespan, prevents thermal degradation of insulation materials, and substantially reduces maintenance requirements and associated downtime. Finally, to ensure operational integrity across diverse environmental conditions, our housings are engineered for compatibility with a wide range of standard and custom sealing solutions, including various elastomer O-rings and gaskets, providing reliable protection against moisture, dust, and other contaminants. This makes the aluminum motor case a dependable choice for applications ranging from clean rooms to dusty construction sites.

The application scenarios for these specialized housings are vast and critical to the infrastructure of modern society. In industrial manufacturing plants, our Protective Aluminum Motor Housing is indispensable for driving conveyor systems that move materials through production lines, powering the precise joints of robotic arms in assembly and welding tasks, and operating various processing equipment such as pumps and compressors. The vibration resistance and structural stiffness of the aluminum motor case ensure consistent performance in these demanding, cyclical operations. Within the transportation sector, the applications are equally demanding. Our housings are found in railway systems for traction motor auxiliaries, in the heart of electric vehicles for both main drive and auxiliary functions, and in marine propulsion systems where resistance to saltwater corrosion is a non-negotiable requirement. The energy sector relies on our enclosures for critical applications in power generation and distribution systems, as well as in renewable energy systems, including the pitch and yaw control motors in wind turbines and tracking motors in solar power installations. Furthermore, the commercial and residential building systems that define modern comfort and convenience are powered by motors housed in our products. This includes HVAC systems for efficient air circulation and temperature control, elevator and escalator drive systems requiring utmost reliability, and water pumping stations for building supply and wastewater management. In every scenario, the combination of light weight, high strength, and superior thermal performance of the aluminum-magnesium alloy aluminum motor case contributes directly to system efficiency, reliability, and longevity.

The successful deployment of these advanced motor housings across such a wide array of industries is a direct result of Hiyet Metal's extensive manufacturing expertise and customer-centric approach. With over 20 years of specialized experience in working with aluminum and magnesium alloys, our engineering and production teams possess a deep understanding of how to optimize a protective aluminum motor case for any given application. Our manufacturing capabilities are comprehensive, encompassing precision processes like die casting for high-volume, complex geometries, extrusion for consistent profile-based housings, and CNC machining for achieving the tight tolerances required for critical dimensions and mounting interfaces. This is complemented by a full suite of finishing services, including anodizing for enhanced surface hardness and corrosion resistance, powder coating for durable and aesthetically pleasing exteriors, and various chemical treatments to prepare surfaces for painting or additional protection. Our commitment to quality is unwavering, underpinned by our ISO 9001:2015 certified quality management system, which governs every step from raw material inspection to final product shipment. We pride ourselves on our ability to offer both rapid prototyping for design validation and flexible production volumes, from low-volume, high-mix batches for specialized industrial applications to high-volume runs for the automotive sector, ensuring timely delivery and total supply chain reliability for our global clientele.

Technical Specifications and Performance Data for Protective Aluminum Motor Housing
Parameter Category Specification / Performance Metric Application Context
Material & Core Properties Aluminum-Magnesium Alloy (e.g., A356, 6061); Density: ~2.7 g/cm³; Ultimate Tensile Strength: 240-310 MPa; Thermal Conductivity: 150-180 W/m·K; Natural Corrosion Resistance Fundamental for all applications, enabling light weight, structural integrity, efficient heat dissipation, and longevity in harsh environments.
Thermal Management Performance Heat Dissipation Capacity: Up to 40% improvement over standard designs; Maximum Continuous Operating Temperature: 200°C; Typical Temperature Reduction at Windings: 15-25°C Critical for EV traction motors, high-duty-cycle servo motors, and compact automation drives to prevent overheating and efficiency loss.
Structural & Vibration Performance Wall Thickness Range: 3mm - 15mm; Stiffness-to-Weight Ratio: Optimized via FEA; Vibration Resistance: Certified to MIL-STD-810 Method 514.8, Category 24 Essential for construction equipment, agricultural machinery, railway systems, and mining operations where shock and vibration are prevalent.
Environmental Sealing & Protection Standard IP Ratings: IP65, IP67, IP69K available; Custom Seal Compatibility: NBR, FKM, Silicone; Salt Spray Test Performance: >1000 hours per ASTM B117 Vital for offshore marine propulsion, outdoor wind turbine generators, food processing equipment (wash-down), and automotive under-hood applications.
Manufacturing & Dimensional Control Primary Processes: High-Pressure Die Casting, Precision Extrusion, 5-Axis CNC Machining; Critical Dimension Tolerance: ±0.1mm; Standard Surface Finishes: Anodizing (20-25 µm), Powder Coating (60-80 µm) Required for medical robotics, precision automation, and applications with strict spatial constraints and mounting interface requirements.

In conclusion, this segment of our product portfolio demonstrates the profound adaptability and engineered superiority of the Protective Aluminum Motor Housing. From the relentless pace of industrial automation to the demanding conditions of transportation and energy sectors, the fundamental benefits of the aluminum-magnesium alloy—its exceptional blend of light weight, high strength-to-weight ratio, superior thermal conductivity, and inherent corrosion resistance—are consistently leveraged to deliver unmatched performance and reliability. The advanced manufacturing techniques employed by Hiyet Metal, including precision die casting and CNC machining, transform these material advantages into tangible product benefits, ensuring every aluminum motor case meets the precise geometric and performance requirements of its intended application. Our integrated approach, from initial design consultation supported by 20 years of experience to final delivery from our ISO-certified facility, guarantees that clients receive not just a component, but a comprehensive solution that enhances the efficiency, durability, and overall value of their motor-driven systems. This commitment to excellence ensures that our housings are the preferred choice for engineers and designers worldwide who will not compromise on quality or performance.

Customization Services

Building upon our comprehensive portfolio of motor solutions for industrial automation, electric vehicles, and renewable energy systems, we extend our value proposition through complete, vertically-integrated manufacturing and engineering services. Our core offering in this domain is a full-spectrum custom engineering service, managing every critical phase from initial concept and design to final production and delivery. This is complemented by exceptionally rapid prototyping capabilities, with a standard turnaround of just 3 to 5 working days for producing functional prototypes, allowing for swift design verification and significantly accelerating your product development cycle. To cater to diverse project requirements and volumes, we provide flexible manufacturing options, strategically selecting from high-pressure die casting, precision extrusion, and advanced CNC machining to achieve the optimal balance of cost, performance, and lead time for your specific aluminum motor case. Furthermore, we offer a comprehensive suite of finishing services, including a variety of anodizing processes, durable powder coating, and specialized chemical treatments, which are essential for enhancing the surface properties, corrosion resistance, and aesthetic appeal of the final aluminum motor case.

The technical advantages underpinning these services are substantial and rooted in our deep industry expertise. Our engineering team possesses over 15 years of specialized experience in the design, analysis, and optimization of motor housings, ensuring that every aluminum motor case is not just a enclosure, but a performance-enhancing component. We leverage state-of-the-art CAD/CAM/CAE systems to facilitate precise design, perform rigorous simulations for thermal and structural integrity, and generate flawless toolpaths for manufacturing. A key differentiator is our fully integrated manufacturing facility, which allows us to maintain stringent control over the entire production process, handling everything from the sourcing and inspection of raw aluminum billets to the final packaging of the finished aluminum motor case. This vertical integration is governed by a robust Quality Management System certified to ISO 9001:2015 standards, providing our clients with the assurance of consistent, high-quality output and traceability for every component. The inherent material properties of the aluminum-magnesium alloys we specialize in are central to our technical value proposition. These alloys deliver an exceptional strength-to-weight ratio, enabling the production of a lightweight yet incredibly robust aluminum motor case that minimizes overall system weight—a critical factor in electric vehicle and aerospace applications. Their superior thermal conductivity is another paramount advantage, as it allows for efficient heat dissipation away from the motor's core, directly contributing to extended operational lifespan, sustained performance under high loads, and reduced thermal stress. Furthermore, when combined with our advanced surface finishing techniques like anodizing, the aluminum motor case exhibits excellent corrosion resistance, ensuring long-term reliability even in harsh environmental conditions, from saline marine atmospheres to industrial settings with chemical exposures.

Our manufacturing prowess is demonstrated through a suite of advanced processes tailored to the needs of a high-performance aluminum motor case. High-pressure die casting is employed for producing complex, near-net-shape housings with high dimensional accuracy and excellent surface finish, ideal for high-volume production runs. For applications requiring unique cross-sectional profiles, precision extrusion offers an efficient and cost-effective manufacturing pathway. Finally, our multi-axis CNC machining centers deliver the ultimate in precision, creating intricate features, tight-tolerance bore diameters, and custom mounting interfaces with micron-level accuracy, ensuring perfect integration with your motor assembly. This combination of material science and manufacturing expertise allows us to produce an aluminum motor case that is not only a protective shell but a critical component for thermal management and structural integrity.

The application scenarios for our custom engineering and manufacturing services are vast and varied. We are a critical partner for research institutions and product development teams during the prototype development phase, where our rapid turnaround helps validate new motor concepts and iterate designs with unparalleled speed. We excel in low-volume, high-mix production for specialized industrial applications, such as custom motors for defense, aerospace, or specialized machinery, where flexibility and attention to detail are paramount. Conversely, our scalable manufacturing systems are fully equipped for high-volume manufacturing demands, serving the automotive industry for EV traction motors and the consumer product sector for high-volume appliance motors. Additionally, we support the aftermarket and replacement part sector, manufacturing precise, drop-in replacement housings for equipment maintenance, retrofits, and performance upgrades, ensuring the longevity of critical machinery across all industries.

Hiyet Metal Custom Aluminum Motor Case Manufacturing & Service Capabilities
Service Category Key Processes & Technologies Typical Lead Time / Capacity Primary Application Alignment
Custom Engineering & Design Advanced CAD/CAM/CAE, FEA/CFD Simulation, DFM Analysis 1-3 Weeks (Project Dependent) Prototype Development, Specialized Industrial Applications
Rapid Prototyping CNC Machining (from billet), 3D Printing (for fit-check) 3-5 Business Days All Scenarios, especially R&D
High-Volume Manufacturing High-Pressure Die Casting, Automated CNC Machining Lines >50,000 units/month Automotive, Consumer Products
Low-Volume / High-Mix Precision Extrusion, Multi-Axis CNC Machining Flexible, 50 - 5,000 units Aerospace, Defense, Specialized Machinery
Surface Finishing Anodizing (Type II/III), Powder Coating, Chemical Film Adds 3-7 days to lead time All Scenarios, for corrosion & wear resistance

With over two decades of dedicated experience in metal fabrication, Hiyet Metal has established itself as a leader in the production of precision aluminum components. Our ISO 9001:2015 certification is not merely a badge but a foundational element of our operational philosophy, ensuring a systematic approach to quality control that permeates every project, from a single prototype to a production run of millions. We understand the critical importance of time-to-market, which is why we prioritize efficient workflows and maintain a commitment to rapid delivery without compromising on the exceptional quality our clients expect. Our core strength lies in our ability to provide truly bespoke custom services, collaborating closely with clients to engineer and manufacture an aluminum motor case that precisely meets their unique technical, performance, and budgetary requirements. This client-centric approach, backed by our extensive manufacturing capabilities and deep material expertise, makes us the ideal partner for your most demanding motor housing challenges.