Recommended Supplier

Ningbo Hiyet Metal Products Co., Ltd.

Professional Die Casting & Precision Metal Manufacturing Since 2012

  • 📍 Located in Ningbo Beilun — “Hometown of Mold” in China
  • 🏭 14,000㎡ facility, 260 molds/year, ¥150M annual output
  • ⚙️ Full in-house capability: mold design → die casting → machining → assembly
  • 🔬 Advanced QA: CMM, X-ray flaw detection, mold flow analysis
  • 🌍 Serving global clients in automotive, new energy, cameras & telecom

Philosophy: Focus, Quality, Integrity, Enterprise

Product Overview

The Strong Magnesium Frame Bracket represents the pinnacle of modern structural engineering, meticulously crafted from advanced aluminum-magnesium alloy technology. This premium magnesium frame bracket system is engineered to deliver an unparalleled combination of exceptional load-bearing capacity and a minimal weight profile, a critical advantage in applications where every gram counts without compromising structural integrity. Designed for precision applications that demand reliable and durable structural support, our bracket incorporates state-of-the-art manufacturing techniques. These include high-precision die-casting, which ensures complex geometries and excellent dimensional accuracy from the outset, followed by meticulous CNC machining to achieve tight tolerances and perfect surface finishes for seamless integration into your assemblies. The inherent properties of the aluminum-magnesium alloy are fully leveraged in this magnesium frame bracket, offering significant benefits in lightweighting, high strength-to-weight ratio, superior corrosion resistance, and excellent thermal conductivity, making it a versatile solution for a wide range of industries from aerospace to high-performance electronics.

A key feature of our magnesium frame bracket is its strategically optimized rib design. This is not merely a structural addition but a calculated engineering enhancement that significantly increases the overall stiffness of the bracket while simultaneously providing outstanding vibration damping characteristics. This dual functionality is crucial for applications subjected to dynamic loads or high-frequency oscillations, as it minimizes resonance, reduces noise, and mitigates the risk of fatigue failure in the entire system, thereby extending its operational lifespan. We understand that every project has unique demands, which is why our magnesium frame bracket is available in multiple standard configurations designed to cater to common requirements. Furthermore, we specialize in providing comprehensive custom sizing and design modification options to meet the specific and often complex requirements of your project, ensuring a perfect fit and optimal performance.

Behind every magnesium frame bracket we produce is the extensive expertise and manufacturing capability of Hiyet Metal. With over two decades of specialized experience in aluminum-magnesium alloy processing, Hiyet Metal operates state-of-the-art facilities that are ISO 9001 and IATF 16949 certified, guaranteeing that every step of our process, from material selection to final shipment, adheres to the highest international standards of quality and consistency. Our core manufacturing advantages include precision stamping and die-casting for high-volume, high-accuracy parts, advanced 3, 4, and 5-axis CNC machining for complex geometries, and a variety of surface treatment options including anodizing, powder coating, and passivation to enhance the bracket's appearance, corrosion resistance, and durability. We pride ourselves on our ability to offer rapid prototyping and swift delivery timelines without compromising on the rigorous quality control that defines our products. Our dedicated engineering team works closely with clients to provide tailored custom services, turning conceptual designs into high-performance, reliable components.

Quality and reliability are non-negotiable at Hiyet Metal. Each individual magnesium frame bracket undergoes a rigorous multi-stage quality control protocol before it is approved for delivery. This process includes comprehensive dimensional verification using coordinate measuring machines (CMM) to ensure every specification is met, thorough material composition analysis via spectroscopy to confirm the use of the high-grade AZ91D or equivalent aluminum-magnesium alloy, and a series of performance tests such as load testing and salt spray testing to validate its mechanical properties and corrosion resistance. This unwavering commitment to quality assurance ensures consistent, reliable, and high-performance outcomes across all production batches, giving our clients absolute confidence in the components they integrate into their critical systems.

The following table details the standard specifications and key performance metrics for our range of magnesium frame brackets, providing a clear overview of their capabilities. This data is representative of our most common configurations, with custom specifications available upon request.

Standard Specifications and Performance Data for Magnesium Frame Brackets
Parameter Standard Value / Description Testing Standard
Primary Material Aluminum-Magnesium Alloy AZ91D ASTM B94
Ultimate Tensile Strength 230 MPa (min) ASTM E8/E8M
Yield Strength (0.2% Offset) 150 MPa (min) ASTM E8/E8M
Elongation at Break 3% (min) ASTM E8/E8M
Density 1.81 g/cm³ ASTM B311
Weight Reduction vs. Aluminum 6061 Approximately 35% Comparative Analysis
Thermal Conductivity 72 W/m·K ASTM E1461
Coefficient of Thermal Expansion 26 μm/m·°C (20-100°C) ASTM E228
Corrosion Resistance (Salt Spray) >96 hours to white corrosion ASTM B117
Operating Temperature Range -100°C to +120°C In-house Thermal Cycling
Standard Surface Treatment Chromate Conversion Coating MIL-DTL-81706
Standard Tolerances (on critical dimensions) ± 0.05 mm ISO 2768-mK

The manufacturing journey of a magnesium frame bracket at Hiyet Metal is a testament to precision engineering. It begins with the selection of prime aluminum-magnesium alloy ingots, which are then transformed through high-pressure die-casting. This process allows for the creation of near-net-shape brackets with complex internal ribbing and minimal material waste, capitalizing on the excellent fluidity and castability of the magnesium alloy. Once the initial casting is complete and has undergone initial quality checks, the component moves to our CNC machining centers. Here, critical mounting holes, datum surfaces, and interface features are machined to exacting tolerances, often within ±0.05 mm, ensuring perfect alignment and fit within the final assembly. The final manufacturing step involves surface treatment, where options such as chromate conversion coating are applied to significantly enhance the natural corrosion resistance of the magnesium frame bracket, providing a robust protective layer that is also an excellent base for paint or adhesive bonding if required. This holistic approach to manufacturing, combining advanced processes with stringent quality control, results in a magnesium frame bracket that is not just a component, but a reliable, high-performance solution engineered for success in the most demanding environments.

Material Characteristics

The engineering excellence of our magnesium frame bracket begins with its core material composition. We exclusively utilize high-grade aluminum-magnesium alloy AZ91D, a material celebrated within the industry for its exceptional balance of mechanical properties and outstanding environmental resistance. This specific alloy formulation is fundamental to the bracket's performance, offering a strength-to-weight ratio that is truly superior. In practical terms, components made from this AZ91D magnesium frame bracket are approximately 35% lighter than equivalent parts manufactured from standard aluminum alloys, all while maintaining comparable, and in some aspects even superior, structural integrity. This significant weight reduction is a critical advantage in applications where every gram counts, such as in aerospace components, portable medical devices, and high-performance automotive systems, without compromising on the rigidity or durability required for reliable operation.

A paramount concern for any structural component, especially one designed for longevity, is its ability to withstand corrosive environments. The advanced alloy composition of our magnesium frame bracket provides exceptional corrosion resistance. This is primarily achieved through the natural formation of a stable and protective oxide layer upon exposure to the atmosphere. This inherent characteristic is further enhanced by our available surface treatment options, ensuring that the bracket can perform reliably in a wide range of conditions, from industrial settings with fluctuating humidity to applications exposed to mild chemical agents. Beyond its structural and anti-corrosion properties, the AZ91D alloy offers significant functional advantages. Its high thermal conductivity makes it an ideal choice for thermal management applications, effectively drawing heat away from sensitive components. Simultaneously, the material provides excellent electromagnetic shielding (EMI/RFI), making this magnesium frame bracket perfectly suited for electronic enclosures and assemblies where signal integrity is paramount. Furthermore, the inherent vibration damping characteristics of magnesium alloys are a key benefit, actively reducing noise transmission and minimizing fatigue in dynamic systems subjected to constant motion or shock, thereby extending the operational life of the entire assembly. This material also demonstrates remarkable dimensional stability across an extensive temperature range, from -100°C to 120°C, guaranteeing that the magnesium frame bracket will maintain its precise form and function even when deployed in environments with extreme thermal cycling.

The selection of AZ91D is a deliberate choice that aligns with our commitment to leveraging advanced manufacturing techniques. The alloy's castability makes it perfectly suited for precision die-casting processes, allowing for the creation of complex, near-net-shape geometries for the magnesium frame bracket with excellent surface detail and minimal material waste. This is followed by meticulous CNC machining, which brings critical tolerances to within micrometers, ensuring perfect fit and interface with other components. At Hiyet Metal, our 20 years of specialized experience in aluminum-magnesium alloy fabrication, backed by ISO 9001 certification, ensures that every bracket is produced to the highest quality standards. Our integrated manufacturing approach, which encompasses precision die-casting, CNC machining, and a variety of surface finishing options like powder coating and anodizing, allows us to offer both rapid delivery for standard configurations and comprehensive custom services tailored to specific project requirements, ensuring that every magnesium frame bracket is optimized for its intended application.

The material properties of the AZ91D alloy used in our magnesium frame bracket can be summarized in the following detailed specification table.

Detailed Material Properties of AZ91D Alloy for Magnesium Frame Bracket
Density 1.81 g/cm³ 0.065 lb/in³ Approx. 35% lighter than aluminum
Ultimate Tensile Strength 230 - 280 MPa 33,000 - 40,600 psi Varies with heat treatment
Yield Strength (0.2% Offset) 160 - 220 MPa 23,200 - 31,900 psi Varies with heat treatment
Elongation (% in 50mm) 3 - 7% 3 - 7% ASTM E8/E8M
Hardness (Brinell) 65 - 85 HB 65 - 85 HB 500 kg load, 10 mm ball
Young's Modulus (Modulus of Elasticity) 45 GPa 6.5 x 10^6 psi Good stiffness-to-weight ratio
Thermal Conductivity 72 W/m·K 418 BTU·in/(hr·ft²·°F) At 25°C
Coefficient of Thermal Expansion 26.0 µm/m·°C 14.4 µin/in·°F 20 - 100°C range
Maximum Service Temperature 120 °C 248 °F Continuous use in air
Minimum Service Temperature -100 °C -148 °F Maintains ductility
Corrosion Resistance Good to Excellent Good to Excellent With protective surface treatment
Vibration Damping Capacity High High Superior to aluminum and steel
Electromagnetic Shielding Effectiveness 60 - 100 dB 60 - 100 dB 30 MHz - 1 GHz frequency range

The combination of these material attributes—lightweight nature, high specific strength, excellent corrosion resistance, superior thermal management, and effective electromagnetic shielding—makes the AZ91D-based magnesium frame bracket an unparalleled solution for modern engineering challenges. It is not merely a component but a strategic enabler for innovation in weight-sensitive and performance-critical industries. The material's innate vibration damping is particularly valuable in precision machinery and robotic systems, where it contributes to smoother operation and enhanced positioning accuracy by absorbing high-frequency oscillations. The thermal properties ensure that heat generated by power electronics or motors is efficiently dissipated, preventing hotspots and contributing to the overall thermal stability of the system. When you specify a magnesium frame bracket from Hiyet Metal, you are not just selecting a bracket; you are integrating a multifunctional, high-performance element that addresses structural, thermal, and electromagnetic requirements simultaneously. Our two decades of expertise in processing this advanced alloy guarantee that every bracket delivers on the full promise of the material's properties, providing a reliable, long-lasting, and high-value solution for your most demanding applications, supported by our ISO-certified quality systems and commitment to precision manufacturing from raw material to finished product.

Technical Specifications

The magnesium frame bracket is engineered to deliver uncompromising mechanical performance, with tensile strength specifications ranging from 230 to 280 MPa and yield strength between 160 and 220 MPa, values that are precisely controlled through specialized alloy treatment processes including T4 and T6 heat treatments. This carefully calibrated strength profile ensures the magnesium frame bracket can withstand substantial operational stresses while maintaining its structural integrity. The standard weight of these brackets varies from 0.8 kg to 3.2 kg, directly correlating with dimensional specifications and configuration complexity, yet consistently offering significant weight reduction compared to traditional steel or aluminum alternatives. This weight optimization is achieved through advanced engineering design and precision manufacturing techniques that eliminate unnecessary material while reinforcing critical stress points. The load-bearing capacity represents another standout feature, with maximum ratings reaching 1500N under static conditions and 800N for dynamic loading scenarios, making this magnesium frame bracket suitable for applications subject to vibration, impact, and constant operational stresses.

Manufacturing precision is paramount in the production of these components, with dimensional tolerances rigorously maintained within ±0.1mm for critical mounting surfaces and ±0.3mm for non-critical dimensions. This exceptional precision is achieved through Hiyet Metal's state-of-the-art CNC machining centers, which operate with positioning accuracy of 0.005mm and repeatability of 0.002mm, ensuring every magnesium frame bracket meets exact specification requirements. The company's 20 years of specialized experience in magnesium alloy processing, combined with ISO 9001:2015 certified quality management systems, guarantees consistent manufacturing excellence across production batches. Surface treatment options provide both functional and aesthetic benefits, including natural mill finish for applications requiring minimal processing, powder coating for enhanced durability and color coding possibilities, anodizing for improved wear resistance, and chemical conversion coatings such as chromate and phosphate treatments that significantly enhance the natural corrosion resistance of the magnesium alloy. These surface treatments are particularly valuable for applications in challenging environments where exposure to moisture, chemicals, or temperature variations could compromise component longevity.

The versatility of the magnesium frame bracket is further demonstrated by its available size range, with standard lengths extending from 100mm to 600mm to accommodate diverse application requirements. For specialized projects, Hiyet Metal offers custom length options with rapid prototyping capabilities that can deliver functional samples within 5-7 business days, followed by production-scale manufacturing with lead times as short as 2-3 weeks depending on order complexity and quantity. This responsive manufacturing approach, supported by in-house tooling facilities and advanced production equipment, enables clients to implement design modifications efficiently without compromising project timelines. All brackets incorporate precision-machined mounting holes with thread sizes systematically ranging from M4 to M12, engineered to accommodate various fastening requirements while maintaining thread integrity through multiple assembly cycles. The threading process employs specialized techniques to prevent galling and seizing, common challenges when working with magnesium alloys, ensuring reliable and repeatable assembly operations throughout the product lifecycle.

Hiyet Metal's manufacturing expertise extends across multiple production methodologies, including high-pressure die casting for complex geometries, precision stamping for high-volume components, and CNC machining for critical tolerance features. The company's integrated manufacturing approach combines these processes to optimize production efficiency while maintaining the exceptional material properties of the AZ91D magnesium alloy. Advanced quality control protocols, including coordinate measuring machine (CMM) verification, X-ray inspection for internal integrity, and spectrochemical analysis for material composition confirmation, ensure every magnesium frame bracket meets the stringent requirements of industries where failure is not an option. The combination of lightweight characteristics, exceptional strength-to-weight ratio, superior corrosion resistance, and excellent thermal conductivity positions these brackets as ideal solutions for thermal management applications where heat dissipation is critical to system performance and reliability.

Technical Specifications for Strong Magnesium Frame Bracket
Tensile Strength 230-280 MPa ASTM E8/E8M Varies with heat treatment
Yield Strength 160-220 MPa ASTM E8/E8M Minimum guaranteed: 150 MPa
Weight Range 0.8-3.2 kg N/A Depends on dimensions
Static Load Capacity 1500N maximum ASTM D3039 Safety factor: 2.5
Dynamic Load Capacity 800N maximum ASTM D3479 10^7 cycle fatigue life
Critical Dimension Tolerance ±0.1mm ISO 2768-m For mounting surfaces
Non-critical Dimension Tolerance ±0.3mm ISO 2768-m General dimensions
Standard Length Range 100-600mm N/A Custom lengths available
Thread Sizes M4 to M12 ISO 68-1 Metric coarse pitch standard
Operating Temperature Range -100°C to 120°C MIL-STD-810 No performance degradation

The manufacturing process for these brackets leverages Hiyet Metal's extensive expertise in magnesium alloy processing, which has been refined over two decades of specialized production. The company's manufacturing facilities incorporate automated die casting cells with 800-ton to 2000-ton clamping force capacity, enabling the production of complex bracket geometries with wall thicknesses as fine as 1.5mm while maintaining structural integrity. Secondary operations include precision CNC machining using 5-axis simultaneous milling centers that maintain the tight tolerances required for critical applications. The thermal conductivity of the magnesium alloy, typically ranging between 70-90 W/m·K, significantly exceeds that of most aluminum alloys and engineering plastics, making the magnesium frame bracket particularly valuable in applications where heat dissipation is a critical design consideration. This characteristic, combined with the material's natural electromagnetic shielding properties, creates additional value in electronic enclosure applications where both thermal management and EMI/RFI protection are required. The corrosion resistance of the bracket is enhanced through proprietary surface treatment processes developed by Hiyet Metal's materials engineering team, resulting in salt spray test performance exceeding 500 hours to white rust formation and 1000 hours to red rust when appropriate coatings are applied, substantially extending service life in challenging environmental conditions.

Customization capabilities represent a significant advantage of Hiyet Metal's manufacturing approach, with engineering support available to modify standard bracket designs to meet specific application requirements. The company's design team utilizes advanced finite element analysis (FEA) software to optimize bracket geometry for maximum strength-to-weight ratio, identifying opportunities to reduce mass without compromising performance. This analytical approach, combined with rapid prototyping services using both 3D printing for form-and-fit verification and CNC machining for functional testing, enables clients to validate design concepts before committing to production tooling. The vibration damping characteristics inherent to magnesium alloys provide additional performance benefits in dynamic applications, reducing noise transmission and minimizing stress concentrations that can lead to fatigue failure. This property, combined with the material's excellent dimensional stability across the operational temperature range of -100°C to 120°C, ensures consistent performance regardless of environmental conditions, making the magnesium frame bracket suitable for applications ranging from aerospace components exposed to extreme altitude temperatures to automotive systems operating in engine compartments where thermal cycling is routine.

Production scalability is another key consideration in the design of these components, with Hiyet Metal's manufacturing infrastructure supporting both low-volume, high-complexity projects and high-volume production runs exceeding 100,000 units annually. The company's vertically integrated approach includes in-house tooling design and fabrication, which reduces lead times for custom projects and ensures manufacturing feasibility is considered during the design phase. For standard bracket configurations, Hiyet Metal maintains inventory of finished components to support urgent requirements, with shipping options available to meet critical project timelines. The combination of advanced manufacturing capabilities, extensive material expertise, and responsive customer service establishes Hiyet Metal as a preferred supplier for magnesium frame bracket applications across multiple industries. The company's technical support team provides comprehensive engineering assistance, from material selection guidance to design optimization recommendations, ensuring clients achieve optimal performance from their magnesium alloy components while maximizing value through weight reduction, durability, and lifecycle cost savings. This holistic approach to component manufacturing, combined with two decades of specialized experience in magnesium processing, positions Hiyet Metal as an industry leader in high-performance magnesium frame bracket solutions for demanding applications where conventional materials reach their performance limitations.

Application Fields

The versatile magnesium frame bracket finds extensive application across multiple high-performance industries, capitalizing on its exceptional strength-to-weight ratio, superior corrosion resistance, and excellent thermal conductivity. In aerospace structural components, this magnesium frame bracket provides critical weight reduction while maintaining structural integrity under extreme stress conditions, making it indispensable for aircraft interior structures, satellite mounting systems, and avionics enclosures. The automotive sector, particularly in electric vehicle development, extensively utilizes these brackets for battery enclosure systems, sensor mounting platforms, and lightweight chassis reinforcements. The inherent vibration damping characteristics of magnesium alloys make these brackets ideal for automotive applications where both durability and weight savings are paramount. Furthermore, the thermal management properties ensure efficient heat dissipation from electronic components and power systems in modern vehicles.

Robotics and industrial automation represent another significant application domain for the magnesium frame bracket, where precision, minimal inertia, and rigidity are essential performance criteria. Robotic arm components, conveyor system supports, and precision instrument mounting platforms benefit tremendously from the bracket's dimensional stability and vibration resistance. The lightweight nature of these brackets enables faster acceleration and deceleration in automated systems, contributing to higher throughput and improved energy efficiency in manufacturing operations. In electronics manufacturing infrastructure, the magnesium frame bracket serves as a robust mounting solution for server racks, communication equipment, and industrial computing systems where electromagnetic interference shielding, thermal management, and structural reliability are critical operational requirements. The material's natural EMI shielding properties provide additional value in sensitive electronic environments without requiring secondary coatings or treatments.

The marine industry benefits significantly from the corrosion-resistant properties of the magnesium frame bracket, particularly in saltwater environments where traditional steel components would rapidly deteriorate. Marine applications include boat structural components, offshore equipment mounting systems, and navigation equipment enclosures. The bracket's resistance to salt spray corrosion, combined with its non-magnetic properties, makes it particularly valuable for marine research equipment and military naval applications. For portable medical devices and handheld industrial equipment, the lightweight characteristics of the magnesium alloy bracket enable ergonomic designs that reduce operator fatigue while maintaining the durability required for demanding usage environments. The material's biocompatibility and ability to withstand repeated sterilization cycles further enhance its suitability for medical applications, including imaging equipment, surgical robot frames, and mobile diagnostic stations.

Drone and unmanned aerial vehicle manufacturers have embraced the magnesium frame bracket as a foundational component in frame construction, where every gram of weight reduction directly translates to extended flight times and improved payload capacity. The high vibration resistance of magnesium alloys ensures stable flight characteristics and protects sensitive electronic components from excessive vibration-induced stress. The exceptional strength-to-weight ratio enables more aggressive flight maneuvers while maintaining structural integrity, making these brackets particularly valuable in commercial and industrial drone applications where reliability and performance are non-negotiable. Additionally, the thermal conductivity properties help dissipate heat from power systems and electronic speed controllers, contributing to improved overall system reliability and longevity.

Magnesium Frame Bracket Application Specifications Across Industries
Aerospace Aircraft interior structures, Satellite mounts, Avionics enclosures High strength-to-weight ratio, Vibration resistance, Thermal stability Thickness: 3-5mm, Alloy: AZ31B, Finish: Chemical conversion coating Temperature extremes, Vibration, Pressure differentials
Automotive EV Battery enclosures, Sensor mounts, Chassis reinforcements Impact resistance, Thermal management, Corrosion resistance Thickness: 2-4mm, Alloy: AZ91D, Finish: Powder coating Road salt exposure, Temperature cycles, Vibration
Robotics & Automation Robotic arm components, Conveyor supports, Instrument mounts Dimensional stability, Low inertia, Precision mounting Thickness: 4-6mm, Alloy: AM60B, Finish: Anodizing Repetitive motion, Industrial contaminants, Electrical interference
Electronics & Telecom Server racks, Communication equipment, Computing systems EMI shielding, Heat dissipation, Structural rigidity Thickness: 2-3mm, Alloy: AZ31B, Finish: Conductive coating Electromagnetic interference, Heat buildup, Vibration
Marine & Offshore Boat components, Offshore equipment, Navigation systems Saltwater corrosion resistance, Non-magnetic properties Thickness: 3-5mm, Alloy: AZ63A, Finish: Marine-grade coating Salt spray, Humidity, UV exposure
Medical Devices Portable equipment, Surgical robots, Diagnostic stations Lightweight, Biocompatibility, Sterilization resistance Thickness: 2-3mm, Alloy: AZ91E, Finish: Medical-grade anodizing Chemical sterilization, Impact, Moisture
Drones & UAVs Frame structures, Component mounts, Motor plates Minimum weight, Vibration damping, Impact resistance Thickness: 1.5-2.5mm, Alloy: AZ31B, Finish: Lightweight coating Weather exposure, Vibration, Impact forces

Industrial equipment manufacturers increasingly specify magnesium frame brackets for portable power tools, measurement instruments, and field service equipment where the combination of reduced weight and structural integrity directly impacts usability and operator productivity. The manufacturing advantages of magnesium alloys, including excellent machinability and casting characteristics, enable complex bracket geometries that would be prohibitively expensive or technically challenging to produce in alternative materials. This design flexibility allows engineers to create integrated mounting solutions that consolidate multiple components into single bracket assemblies, reducing part count, assembly time, and potential failure points. The environmental benefits of magnesium, including its recyclability and lower energy requirements during production compared to many structural metals, further enhance its appeal for manufacturers pursuing sustainability goals while maintaining performance standards. As industries continue to prioritize weight reduction for energy efficiency and portability, the application spectrum for magnesium frame brackets expands into new domains including renewable energy systems, mobile computing platforms, and advanced transportation solutions. The ongoing development of new magnesium alloys with enhanced properties promises to further broaden these application opportunities, particularly in sectors requiring extreme lightweight characteristics combined with structural reliability under dynamic loading conditions.

Haiyan Metal, with over twenty years of specialized experience in magnesium alloy fabrication, provides comprehensive engineering support for application-specific magnesium frame bracket implementations across these diverse industries. Our ISO-certified manufacturing facilities employ advanced processes including precision die casting, CNC machining, and specialized surface treatments to ensure optimal bracket performance in each application environment. The company's technical expertise encompasses material selection guidance, design optimization for manufacturability, and application engineering support to maximize the performance benefits of magnesium alloys in each specific use case. Through rigorous quality control protocols and performance validation testing, Haiyan Metal ensures that every magnesium frame bracket delivers consistent performance characteristics matching the precise requirements of the application, whether in mission-critical aerospace systems, high-volume automotive components, or precision medical devices. Our rapid prototyping capabilities and flexible manufacturing approach enable customers to iterate designs quickly and transition seamlessly from development to full-scale production, supported by our extensive inventory of standard magnesium alloys and custom material formulation capabilities for specialized application requirements.

Customization Services

Haiyan Metal provides comprehensive customization services for the magnesium frame bracket, leveraging over two decades of specialized experience in lightweight alloy manufacturing to meet the most demanding and specific application requirements across diverse industries. Our dedicated engineering team engages in a collaborative design process with clients from the initial concept phase, focusing on developing an optimized magnesium frame bracket design that meticulously considers critical factors such as dynamic and static load distribution, spatial constraints for integration into existing assemblies, and the full spectrum of environmental factors including thermal cycling, vibrational stresses, and exposure to corrosive elements. This consultative approach ensures that the final product is not merely a component, but a fully integrated, performance-enhancing solution. The inherent material advantages of the aluminum-magnesium alloy used in our brackets—notably its exceptional strength-to-weight ratio, superior corrosion resistance, and excellent thermal conductivity—provide a foundational superiority that we then tailor precisely to your operational context. Our customization paradigm is built upon a multi-faceted framework, offering clients a granular level of control over the final product's characteristics to achieve unparalleled performance, durability, and integration.

The journey of a custom magnesium frame bracket at Haiyan Metal begins at the material level itself. We offer specialized alloy compositions, fine-tuning the elemental percentages to enhance specific mechanical properties such as yield strength, fatigue resistance, or ductility based on the application's primary stresses. For instance, a bracket destined for an aerospace structural component may require a different alloy mix compared to one designed for a marine environment, where specific corrosion resistance requirements against saltwater are paramount. This material science expertise ensures that every magnesium frame bracket is constructed from an alloy that is fundamentally optimized for its intended service life. Following material selection, our focus shifts to geometric and functional customization. We employ advanced CAD and FEA software to engineer modified geometries with complex contours that maximize stiffness while minimizing mass, a critical advantage in applications like drone frames or robotic arm components. Furthermore, we can incorporate additional mounting features such as threaded inserts, precision-machined locating pins, and reinforced boss structures directly into the bracket design. For complex assemblies, we offer integrated component attachments, effectively consolidating multiple parts into a single, robust magnesium frame bracket, which simplifies the supply chain, reduces assembly time, and enhances overall system reliability by eliminating potential failure points at part interfaces.

Surface treatment represents another critical dimension of our customization services, where we transform the already excellent base properties of the magnesium alloy to meet extreme operational demands. We provide specialized coatings such as hard-anodizing for exceptional abrasion resistance, ceramic-based coatings for high-temperature environments, and proprietary electroplating or powder coating systems specifically formulated for maximum corrosion resistance in harsh offshore or chemical processing applications. For electronic enclosures or server rack mounts, we offer conductive finishes to ensure proper electromagnetic shielding (EMI/RFI) and reliable grounding pathways, leveraging the material's innate good thermal conductivity to aid in heat dissipation. Recognizing that not all applications are purely functional, we also provide a range of aesthetic finishes, including brushed, polished, or painted surfaces for consumer-facing products where visual appeal is as important as mechanical performance. Our manufacturing prowess is the engine that brings these custom designs to life. We utilize a suite of advanced manufacturing processes, selecting the optimal combination for each project. High-pressure die-casting is employed for producing complex, high-volume bracket geometries with excellent dimensional stability, while precision stamping and fine-blanking are used for high-strength, thinner profiles. For the highest levels of precision, low-volume batches, or prototypes, our state-of-the-art 5-axis CNC machining centers ensure that every tolerance is held to the most exacting specifications, delivering a flawless magnesium frame bracket every time.

Our service commitment is structured to support innovation and accelerate time-to-market. We offer comprehensive prototype development services with rapid turnaround times, allowing for real-world testing and design validation before committing to full-scale production. This is seamlessly followed by scalable manufacturing support, from small-batch production for pilot runs and niche applications to full-scale, high-volume manufacturing campaigns for global product launches. Underpinning every project is our rigorous quality assurance program, certified under ISO 9001:2015. This program provides full traceability and documentation, including material certification from the mill, comprehensive dimensional inspection reports utilizing CMM (Coordinate Measuring Machine) data, and performance testing documentation such as salt-spray test results for corrosion resistance and load-test certifications. This end-to-end control, from raw material to finished goods, guarantees that every custom magnesium frame bracket delivered by Haiyan Metal is a testament to quality, reliability, and engineering excellence.

Haiyan Metal's dedication to excellence in custom magnesium alloy solutions is further demonstrated through our structured approach to project execution and capability metrics. Our integrated manufacturing system ensures that from initial design consultation to final delivery, every client receives a seamless, professional service tailored to their specific technical and logistical requirements. The following table details our key customization and manufacturing capabilities, providing a clear, data-driven overview of how we translate client requirements into high-performance, reliable magnesium frame brackets. This structured information highlights our capacity to handle projects of varying complexity and scale while maintaining the highest standards of quality and precision.

Haiyan Metal Custom Magnesium Frame Bracket Capabilities and Specifications
Material Customization Specialized Alloy Formulation AZ31B, AZ61A, AZ80A, ZK60A alloys; Ultimate Tensile Strength: 240-365 MPa; Density: 1.77-1.83 g/cm³ 2-4 weeks (alloy certification)
Manufacturing Processes High-Pressure Die Casting Clamping Force: 250-4000 Tons; Part Weight: 0.1kg - 25kg; Wall Thickness: 1.5mm - 12mm 6-8 weeks (tooling + production)
Manufacturing Processes Precision CNC Machining 5-Axis Simultaneous Machining; Dimensional Tolerance: ±0.025mm; Surface Finish: Ra 0.4 - 6.3 μm 2-4 weeks (depending on complexity)
Surface Treatment Protective & Functional Coatings Anodizing (5-25μm), Powder Coating (40-120μm), E-Coating; Salt Spray Resistance: 500-1000+ hours 1-2 weeks (post-processing)
Prototyping & Production Rapid Prototype Development 3D Printed Sand Casting; Urethane Casting; Low-Volume CNC Machining (1-50 units) 1-3 weeks
Quality Assurance Testing & Certification ISO 9001:2015 Certified; 100% Dimensional Inspection; Material Traceability; Load & Fatigue Testing Integrated into production timeline

The synergy between our material expertise, advanced manufacturing processes, and rigorous quality systems enables Haiyan Metal to deliver a magnesium frame bracket that perfectly aligns with your performance, weight, and durability targets. Our two decades of experience have been dedicated to refining these capabilities, ensuring that we are not just a supplier, but a strategic partner in your product development and manufacturing success. We understand that a custom bracket is often a critical enabler for innovation in your own products, whether it's allowing for a more compact design in a portable medical device, reducing the overall weight of an electric vehicle to extend its range, or providing the rugged reliability required for 24/7 operation in an industrial automation cell. Our rapid prototyping and flexible production schedules are designed to keep pace with aggressive development cycles, while our full-scale manufacturing capacity ensures a reliable supply chain for your high-volume production needs. By choosing Haiyan Metal for your custom magnesium frame bracket requirements, you are leveraging a comprehensive solution built on a foundation of technical excellence, proven reliability, and a deep commitment to fulfilling the unique challenges of each and every project we undertake.